Carell Corporation, Carell, Fabricating Machinery

PRODUCTS
ANGLE ROLLS
PLATE ROLLS
VERTICAL ROLLS
TUBE BENDERS
PIPE BENDERS
ORNAMENTAL
MANUAL BENDERS
REBAR MACHINES
CORNER NOTCHERS
PLATE BEVELERS
HORIZONTAL PRESSES
BEADING MACHINES
GAS FORGES
TOOLING

EAGLE BRAND
SECTION BENDERS
CP20
CP30
CP40
CP60

CPS20
CPS35
CPS50

BA20
BA35
BA50

CPD80
CPD100

Z302

Z402

Carell Plate rolls, Angle Rolls, Tube and Pipe Benders, Rebar Benders, Fabricating Machinery
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Flats Hard  6-5/8"  / Pipe  sched. 80   6" / Angle Leg in  6"  Operates both Horizontal AND Vertical
Angle leg-out  6" x 1", leg-in 6" x 5/8" with standard equipment.

The CARELL 311HV4 / CPHV-180   is a 3 driven rolls, double initial pinch universal roll bending machine with independent hydraulic adjustment of both lateral bending rolls and hydraulic powered rotation of all three rolls. Lateral guides are adjustable in all three axii. This versatile unit is ideal for rolling standard/special sections plus tube/pipe in mild-structural-stainless steels and a variety of other materials. Machines are furnished with a set of standard universal rolls.

  STANDARD FEATURES
  • Dual LED Digital Displays monitor bending roll positions (All CPHV Versions).
  • Rugged, rigid, one piece solid steel weldment frame, normalized and precision machined
  • Larger, high strength steel shafts, heat treated and ground
  • Independent hydraulic adjustment of both lower rolls for double prebending
  • Universal bending rolls with modular components, hardened and wear resistant.
  • Variable Speed rotation via electronic proportional valves for precision prebending control
  • Multi axis, 6 way, fully adjustable lateral guides, hydraulic powered in all three directions
  OPTIONAL EQUIPMENT
  • Rolls for tubes pipes, and special profiles
  • Tooling for production of half tubes
  • Overhead Supports for coil production
  • Compression and Tension tooling for C, & I hard way.
  • NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends.
  • LED digital displays for movements on lateral material guides
  SPECIFICATIONS

MATERIAL

311HV4 / CPHV-180

Hard Way Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

8 x 1-¼   Ø100

Easy Way Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

12 x 2-½   Ø60

Sq. Bar Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

4   Ø54

Leg-out Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

6 x 1    Ø96

Leg-in Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

6 x 1    Ø120

Leg-out Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

6 x ⅝   Ø96

Leg-in Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

6 x ½   Ø96

Leg-out Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

15 x 3-½   Ø48

Leg-in Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

15 x 3-½   Ø60

Bar Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

5   Ø60

1 Pipe Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

8   Ø100

1Tube Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

10 x 3/16

2 Square Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

6 x ⅜

2 Tube Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

8 x 3-½ x ⅜

I Beam  Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

S15 x 50 Ø48

H Beam Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

W10 x 45 Ø108

3Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

C8 x 18.75 Ø300

3 I Beam Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

S8 x 23 Ø140

3 H Beam Carell angle rolls shape rolls Carell Corporation profile bending rolls section benders Carell double pinch angle rolls CNC bending rolls

W6 x 25 Ø120

S Modulus in3

14 - 21

Rolling Speed

0 - 23

Motor  Power HP

40

Roll Diameters

22

Approx. Wt.   lbs.

28,800
1.Set of 3 rolls required for each tube or pipe size 2. Special rolls may be required for best results on some tubes  3. Special Equipment required for I, H, C beams bent hard way 4. Denotes models (CPHV40, CPH50, CPHV60, CPHV80) available without control desk and LED displays.
Chart indicates minimum suggested inside bending diameters at maximum section size using mild steel  - Specifications subject to change/modification without prior notice - Data is approximate - Contact your authorized dealer for specific tooling capabilities/requirements on shapes and sizes to be bent. Special rolls and/or tooling may be required for some angle, channel rolling and/or for serial production on some sections - Bending I.D.'s may be limited by predicted material distortion

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