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  • 3 Roll Translating Geometry | Carell Corporation

    Carell's 3 Roll Translating Geometry Rolls, Offers Strong Design & Special Features - Unrivaled Cone Rolling Capability For More Productivity…More Precision BACK TO TOP 3 ROLL TRANSLATING GEOMETRY PLATE ROLLS Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote PCO Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick PCO SERIES Built for medium, heavy to extremely thick plate applications. FEATURES TECHNOLOGY CONTROLS OPTIONS What can you expect from the new PCO-Series rolls? Expect a new state-of-the-art machine to give you more precision and more power than anything in the industry. Expect the best linear guiding system with anti-friction sliding technology and proportional-controlled digital parallelism system. All are designed to capitalize on the new machines enhanced performance and capacity. Providing you a solid, stable result with every rolling pass Strong Design & Special Features - Unrivaled Cone Rolling Capability More Productivity…More Precision PCO SERIES PCO Series 3-Roll Variable Axis Plate Bending Rolls BACK TO TOP Infinitely variable speeds Infinitely variable bending pressure Rolls length: from 20 inches up to 26 Ft Plate thickness: from 1/8 inch up to 10 inch PCO Overview Absolute pre-bending precision is one of the main features of our PCO roll. All three rolls move independently, the lower rolls move on a horizontal axis, the upper roll moves on a vertical axis. This m akes it possible to adjust the distance between the bending points to roll Heavy or Small thickness plates. The PCO series plate roll gives you the ability to perfectly prebend any plate, working “like a press” and always maintaining the plate horizontal that allows you to run rolling operations in complete safety. The PCO series is also equipped with the lastest generation of brakes that avoids any plate slipping. Better Design For Better Performance . Synchronized power High torque and Hydrotronic control The best pre-bending with the maximum rolling precision . PCO FEATURES PCO Features DISCOVER THE EXCLUSIVE FEATURES OF THE PCO SERIES! BACK TO TOP VERSATILITY A perfect synthesis of bending precision and rolling power is provided with our PCO Series Plate Rolls Plate thickness range on our PCO Variable Geometry Machines allow rolling of thicker plate versus a four roll unit of a similar prebending rating. The PCO Variable Translating Geometry incorporates the best features of single pinch, double pinch and true pyramid type rolls into one single efficient machine SAFETY Both ends of the plate are pre-bent without need for removal from the machine More secure pre-bending operation over a four roll geometry Lower rolls are equipped with heavy duty brakes to eliminate risk of back travel Sheet tail maintains a flat or low incline in pre-bending operations, unlike 4 roll designs Overpressure risk is minimized since the top roll thrust is downward like a press The PCO allow to change the geometry between the bending rolls and this give at the operator the maximum flexibility to adjust the machine for a wide variety of rolling works (pre-bending, cone pressing, rolling, shell calibration etc....) Variable Geometry Increased Flexibility Lower Rolls Variable Centerline The possibility to adjust the distance between the two lower rolls increase the flexibility and the thicknesses range the can be rolled on the machine: This allows to roll heavy wall thickness plates (max. centerline distance) while with the lower rolls very close each other (min. centerline distance) you will obtain an optimal plate feeding for thin plates. PCO Technology PCO Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault VBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM PCO Controls PCO Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. PCO Options PCO Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s

  • Carell Corporation | United States

    Carell Corporation offers Plate Rolls, Angle Rolls, Rebar Benders, Tube/Pipe and Ornamental Benders, Automated & CNC Controls are available. Request Dealer Info 1993 8142 Over 100% 31 Year Established Machines Placed in North America 12 Month Part Warranties Years of Service Products: Ready to Deliver! Carell provides the broadest range of manufacturing machines, options and tooling to match any budget or application. Our expanded machine shop can satisfy the growing demand for custom tooling of any complexity. Support: Best in the Industry! Carell offers expert support for the life of your machine. Our Sales Technicians can rapidly assist you with application evaluations, solutions and technical information. We are designed to Roll! Service: Certified Technicians Carell's in house service department keeps all of our machinery in a perfect state of readiness for immediate shipping. Our Service & Support are an ADDED VALUES to every machine sold. We are here to assist you during and after the warranty period.

  • 305HV | Carell Corporation

    The CARELL 305HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 305HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Request-A-Quote Series PDF Brochure 305HV Specification Chart Shown with Coiling Option Angle 3" • Pipe 2-1/2 " • Flats 5" Capacities* Flats Hard: 3" x 5/8" Ø30 Flats Easy: 5" x 1" Ø26 Pipe Schedule 40: 2-1/2" Ø32 Angle Leg-In: 2-1/2" x 5/16" Ø42 *with standard equipment CARELL's 305HV roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 305HV Series Universal Telescoping Rolls are designed for bending profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Rugged one-piece solid steel weldment frame H igh Strength Steel Shafts journaled in self aligning bearings for optimum performance and e fficiency Dua l L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Heavy duty solid gears & motor/reducer group designed for maximum torque efficiency to all rolls Operates in bo th horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides

  • 310HV4 | Carell Corporation

    The CARELL 310HV4 is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 310HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! *with standard equipment Request-A-Quote Capacities* Flats Hard: 7 " x 1-1/4" Ø80 Flats Easy: 10 " x 2-1/2" Ø48 Pipe Schedule 40: 6" Ø80 Angle Leg-In: 5 " x 5/8" Ø70 Series PDF Brochure 310HV4 Specification Chart Shown with CNC Control Option Angle 6" • Pipe 6" Sch 80 • Flats 10" CARELL's 310HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 310HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides

  • 303HV | Carell Corporation

    The CARELL 303HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 303HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Series PDF Brochure 303HV Specification Chart CARELL's 303HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. Request-A-Quote Angle 2- 1/4" • Pipe 1-1/2" • Flats 3" Capacities* Flats Hard: 2-3/8" x 3/8" Ø20 Flats Easy: 3" x 3/4" Ø18 Pipe Schedule 40: 1-1/2" Ø20 Angle Leg-in: 2 x 3/16" Ø28 *with standard equipment Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides

  • 309HV | Carell Corporation

    The CARELL 309HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. Request-A-Quote Series PDF Brochure 309HV Specification Chart Capacities* Flats Hard: 6" x 1" Ø60 Flats Easy: 9" x 2" Ø48 Pipe Schedule 40: 6" Ø120 Angle Leg-In: 4" x 1/2" Ø60 *with standard equipment 309HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 5" • Pipe 6" • Flats 9" CARELL's 309HV double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 309HV Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions. Rigid, one piece solid steel weldment frame , normalized and precision machined, ample sized access panels and ventilation for internal hydraulic unit. 3 Shafts Driven w/ 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery. Larger, high strength steel shafts , heat treated and ground, journaled in dual self aligning spherical roller bearings for optimum performance. Hydraulic power unit integral to the machine frame. Multi axis, 6 way, fully adjustable lateral guides. Variable Speed rotation via electronic proportional valves. Universal bending rolls with modular components, hardened and wear resistant. Operates in both h orizontal & vertical orientations. Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides

  • 4 Roll Double Pinch | Advanced CNC Controls

    CARELL 4 roll plate rolls CNC Control Options are an essential element for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" equipped with a 19" display and "3D ROLLCAD" for a greater experience in plate rolling. BACK TO TOP VBH Controls DIGIMATIC VBH Controls BACK TO 4ROLLS Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. 4 LEVELS OF CONTROL ! Parmigiani NC and CNC controls are 100% developed in-house DIGIMATIC SAVE & BEND FAST STRADIVARI Controls are an essential requirement for executing precision rolling applications. Select from the "DIGIMATIC" , or " SAVE & BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. ® DIGIMATIC 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. BACK TO TOP SAVE&BEND FAST ® SAVE & BEND PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. BACK TO TOP ® FAST PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. BACK TO TOP STRADIVARI ® STRADIVARI WITH 3D ROLLCAD Discover the most advanced 3-D CNC T he " STRADIVARI" with 3D ROLLCAD on a 19" display functions just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. Providing an easy-to-use operator experience. MORE ABOUT STRADIVARI BACK TO TOP

  • Tube & Pipe Benders | Carell Corporation

    CARELL uses state of the art technologies to bend with or without mandrels or using rotary compression that allow 180° bends with top finish quality. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! ​ ETM SERIES ETM SERIES The ETM series is equipped with state of the art technologies meant to bend with or without mandrel tubes and profiles, and capable of bending both in right and left direction. The range in diameter is from 1/2 inch up to 3 inches and can make curves over 180° with top finish quality for a minimum bending radius of 3 x the tube diameter. Thanks to our new “Digital Bend Programming Touch Screen”, these machines are extremely easy to use: it enables selection of up to 99 programs each of them with a 5-stop sequence in the bending operation with automatic adjustment for material springback. Moreover, it can also save and store each project as a repeatable program. ETM-60HD Request-A-Quote BACK TO TOP ETM80HD ETM-80HD Request-A-Quote BACK TO TOP ETM90HD ETM-90HD Request-A-Quote BACK TO TOP ETM120 ETM-120HD Request-A-Quote BACK TO TOP ETM150 ETM-150HD Request-A-Quote BACK TO TOP PEDRICK ROTARY COMPRESSION BENDERS Request-A-Quote BACK TO TOP Carell Corporation is proud to be a National Distributor of Pedrick Rotary Compression Benders! Pedrick Tool & Machine Co. founded in 1875 in Philadelphia,PA, developed our line of rotary compression bending machines for shipbuilding, petro-chemical, industrial and maintenance applications worldwide using the most advanced materials and components in machine construction for bending heavy wall tube, pipe and structural sections. The line includes 12 models to serve all budgets and applications. Bends produced on a 3D bend radius meet American Petroleum Institute (API) specifications for ovality (flattening) and wall thinning. THE CONCEPT: The Rotary Compression Bending Principle uses a stationary forming die and a powerful wiper arm that rotates around the die which pulls the work piece around the die to create the bend. The wiper arm locks into the rotating top plate. A variety of structural, roll formed and extruded sections can also be formed using the rotary compression process saving time and money! STANDARD EQUIPMENT: These Pedrick machines have a work surface and rotating top plate in heavy normalized steel plate mounted on a solid cast or alloy steel base frame. The bending arm is powered by an electric self braking, brushless SEW-Eurodrive right angle motor reduction unit mounted under the table. Bend cycle is controlled by a reversing contactors, motor overload protection modules and a control transformer, all which meet NEC, JIC and UL specifications. Switchgear is enclosed in a NEMA style cabinet complete with an external, Lock-Out/Tag-0ut fused disconnect. Adjustable limit switches and hand held controls are standard. Features: (click for pdf) • Mechanically driven. (No hydraulics or pneumatics are used to bend pipe or tube) • Heavy Duty Cast Iron or Steel Housing • Helical Bevel Gear Reducer with a TEFC Motor & Brake • Heat Treated Alloy Shafts • Spherical Roller Bearings • NEMA 12 Control Box Meets NEC JIC Specs • Limit Switch For Angle Selection and Automatic Reverses Advantages: • Quick tool changeovers • Adjustable limit switches • Requires minimal maintenance • 12 Models and Portable units available! Options: • Tooling is optional and quoted according to production needs • Digital controls are optional to substitute manually adjusted limit switches • Machine Voltages can be arranged for any country or electrical grid. (click chart for pdf) Machines are shipped direct from our facility to your location after extensive testing by our factory trained mechanics UNI SERIES-MANDRELESS UNI SERIES TUBE & PIPE BENDERS Mandreless Models: UNI-42 UNI-60 UNI-63 UNI-70/C UNI-76 UNI-89 Rotary Benders built for durability, constructed in steel yet economically priced and designed with compact footprints, quick change tooling system and are digitally programmable for precision repeatability. Request-A-Quote BACK TO TOP UNI-42 BENDER 3/4" Mandreless Rotary Tube & Pipe Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners UNI-60 BENDER 1-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners, Mandrel Kit for Low Volume Mandrel Bending, Tight Radius Accessories UNI60 UNI-60 Combi-Cal 1-1/2" Mandreless Rotary Draw & Roll Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners UNI-63 BENDER 1-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive, 220/460V, 3 Phase OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners, Mandrel Kit for Low Volume Mandrel Bending, Tight Radius Accessories UNI-70/C BENDER 2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 2 Drive Arbor Sizes Supplied UNI-76 BENDER 2-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 3 Drive Arbor Sizes Supplied OPTIONS Tube & Pipe Tooling and Kits Tight Radius Accessories UNI-89 BENDER 3" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 3 Drive Arbor Sizes Supplied OPTIONS Tube & Pipe Tooling and Kits Tight Radius Accessories UNI SERIES-MANDREL Request-A-Quote U NI MANDREL TYPE ROTARY TUBE / PIPE BENDERS Mandrel Models: UNI-70/HC UNI-80 UNI-90 Rotary Benders built for durability, constructed in steel yet economically priced and designed with compact footprints, quick change tooling system and are digitally programmable for precision repeatability. BACK TO TOP UNI-70HC BENDER 1-1/2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ UNI-80 BENDER 2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable Dual Speed Bending, Electric Powered Rotary Drive OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ UNI-90 BENDER 2-1/2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable Dual Speed Bending, Electric Powered Rotary Drive OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ BACK TO TOP

  • Plate Roll Overview | Carell Corporation

    Plate or Sheet Bending Rolls Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment in Plate Rolls. Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications PLATE ROLLS Request-A-Quote Overview: Plate or Sheet Bending Rolls fall into 2 general categories, Single or Double Pinch However they may have different geometries or operational features. Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment (ROI). CLICK LINKS TO GO TO- General Common Roll Styles: ( also known as High Speed 2 Roll Automatic Cycle Plate Rolls) (also known as Single Initial Pinch or I.P. Rolls or Slip Rolls) (also known as 3 Roll Double Initial Pinch) ( also known as 4 Roll Double Initial Pinch or simply 4 Rolls ) (available in a variety of the above styles) 2 ROLL MACHINES 3 ROLL INTIAL PINCH 3 ROLL DOUBLE PINCH 4 ROLL DOUBLE PINCH 3 ROLL VARIABLE TRANSLATING GEOMETRY AUTOMATED CYCLE & SPECIALTY ROLLS VERTICAL ROLLS Click Here To Learn More About Making The Right Choice For Your Application PLATE ROLL SELECTION GUIDE PLATE ROLLS 4 Roll Double Pinch Plate Rolls 4 Roll Double Pinch Manufacturing Range: 1' to 26' Long - 16 GA to 6" thick (also known as 4 Roll Double Initial Pinch or simply 4 Rolls) BACK TO TOP Carell Plat e Rolls are built tough for longer machine life and designed to minimize maintenance. Our plate rolls are available in over 60 sizes with capacities from 16 gauge to 6 inches . Carell's range of standard models provides unmatched flexibility and coverage of most any plate rolling requirement. They can be built to handle a wide range of specific rolling requirements that includes shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, patterns for corrugated material, vertical rolling applications and more! 4ROLL PLATE ROLL MODELS 4 ROLL 3 Roll Double Initial Pinch Plate Roll 3 Roll Double Pinch Manufacturing Range 1' to 26' Long - .05" to 6" thick also known as: 3 Roll Double I nitial Pinch BACK TO TOP They are available from light to extremely heavy capacities and sometimes referred to as "double pinch pyramid plate rolls’"or "double initial pinch plate rolls". Three roll styles have fixed position top rolls and two offset rollers or "lateral rolls", one on each side and include drop end yokes for easy extraction of the work-piece .Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body. 3ROLL PLATE ROLL MODELS 3 ROLL VARIABLE GEOMETRY 3 Roll Variable Translating Geometry Plate Rolls 3 Roll Translating Geometry Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick (also known as 3 Roll Variable Translating Geometry) BACK TO TOP Variable Translating Geometry Plate Rolls are built for medium, heavy to extremely thick plate applications. The top roll moves up/down and the lower two rolls each move horizontally . This lower roll movement allows increasing the offset distance from the top roll and commensurately increasing mechanical advantage in bending. By adjusting the geometry they can be used similar to single pinch, double pinch and pyramid style machines and require minimal sheet movement during the pre-bend operations. 3ROLL VARIABLE TRANSLATING GEOMETRY MODELS 3 Roll Initial Pinch or Single Initial Pinch Plate Rolls Initial Pinch-Hydraulic & Mechanical 3' to 12' Long - 1/2" to 26Ga Capacites (also known as 3 Roll Single Initial Pinch or I.P. Rolls or Slip Rolls) BACK TO TOP Initial Pinch or Single Initial Pinch Plate Rolls are generally for lighter capacity applications and may be electro-mechanical or hydraulic. The upper roll is in a fixed position; the lower pinch roll can move up/down to pinch the material. The third roll (the forming roll) is also adjustable. They are cost effective but in contrast may be more labor intensive in a production setting. 3ROLL INTIAL PINCH PLATE ROLL MODELS INITIAL PINCH Vertical Format Plate Rolls Vertical Rolls BACK TO TOP Vertical Format Plate Rolls can be of nearly any geometry, double pinch, single pinch or pyramid. Vertical rolls are most often used for rolling large diameters and can be advantageous when used in the field for storage tank production. Carell offers automated Vertical Tank Production Systems which are fed from coil stock and can include vertical sheet cutoff and automatic vertical seam welding among other options. These Systems can be used in-house or in the field and increase production output while reducing labor input VERTICAL PLATE ROLL MODELS Automatic Cycle & Specialty Plate Rolls Auto 4 Roll Auto 2 Roll Special Rolls BACK TO TOP Automatic Cycle Plate Rolls are designed to rapidly produce radiused and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production . Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the Hi-Tech unit becomes a powerful tool reducing part throughput & handling time to an absolute minimumn setting. AUTOMATIC CYCLE & SPECIALTY ROLL MODELS AUTOMATED SYSTEMS VERTICAL ROLLS

  • 302HV | Carell Corporation

    CARELL's 302HV double initial pinch universal bending machines come standard with independent hydraulic lateral guides and powered rotation of all three bending rolls. Our machines are manufactured from only the highest quality materials and precision in partnership with COMAC s.r.l. 302HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Series PDF Brochure 302HV Specification Chart Request-A-Quote Capacities* Flats Hard: 2" x 5/16" Ø16 Flats Easy: 2-3/8" x 5/8" Ø18 Pipe Schedule 40: 1-1/4" Ø20 Angle Leg-in: 1-1/2 x 3/16" Ø18 *with standard equipment Shown with Coiling Option Angle 2" • Pipe 1-1/4" • Flats 2-3/8" CARELL's 302HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch Geometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides

  • IRONWORKERS | Carell Corporation

    An Easy-To-Use Essential Machine for Any Metal Working Shop Carell's Ironworking Machines, provide versatility of function and capability to punch, shear, bend, emboss, notch, cope, press and flatten various section types and materials. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! BACK TO TOP Join the ranks of fabricators both large and small worldwide who have increased quality and production rates while reducing costs HYDRAULIC IRONWORKER MACHINES Carell's Universal Hydraulic Ironworking Machines, models MX340G and MX700 , provide versatility of function and capability to punch, shear, bend, emboss, notch, cope, press and flatten various section types and materials. These machines can be used with a wide assortment of tooling, even tools fabricated by the customer. An Easy-To-Use Essential Machine for Any Metal Working Shop STANDARD EQUIPMENT: All Carell Hydraulic Universal Ironworking Machines are equipped with one pair of hole punch and die along with the punch and die holder collars. A vast array of accessories and tools are available as options. Over 40 tool type stock designs are available TOOLING OPTIONS: Over 40 tool stock design tool types are available such as; Punching tools for flat stock, tube, structural profiles; Notching tools for sheet, round & square tube, structural profiles; Bending & Folding punches and V-dies for sheet and bar: Ventilation slot punch & embossing tools; Flattening & Shearing tools to manufacture finial spear and rounded points for fencing and brackets as well as many MORE...! MX340G 40 Ton Industrial Hydraulic Ironworker Features: • Swinging front safety shield • Foot pedal and push button activation • LCD digital display • Parts and stroke counters • Diagnostic routine and alarms • 7" (180mm) Throat depth • 4" (100mm) Ram stroke • 9.6" x 10.4" Work-piece holder • 3 HP Hydraulic pump motor • 1,353 lbs dry weight Advantages: • Quick change tool holders • Adjustable ram stroke limits • Unlimited tooling possibilities • Compact and easily portable • 3 Year Parts Limited Warranty MX700 70 Ton Industrial Hydraulic Ironworker Features: • Swinging front safety shield • Foot pedal and push button activation • LCD digital display • Parts and stroke counters • Diagnostic routine and alarms • 13.75" (350mm) Throat depth • 6.30" (160mm) Ram stroke • 23.6" x 13.8" Work-piece holder • 7.5 HP Hydraulic pump motor • 4,400 lbs dry weight Advantages: • Quick change tool holders • Adjustable ram stroke limits • Unlimited tooling possibilities • Built-in fork pockets for portability • 3 Year Parts Limited Warranty Hydraulic Punching and Shearing Machine NARGESA MX340G How To Make Parts with the NARGESA MX700 This item is Out-of-Stock and discontinued. Please contact us at 1-251-937-0947 for further options. Our Application Engineers are here to assist you with your project goals Thanks for your interest. Information Request

  • Custom Tooling | Carell Corporation | United States

    STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control for Angle Rolls,Tube & Pipe Rolls, Special Profiles, Supports, Cap Rail, Half Pipe, Coils, Traction & "V" Groove Tooling. STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control" TUBE & PIPE ROLLS Most Common Tube OD & Pipe Sizes In Stock. Hardened, Solid Tool Steel. Any Size Can be Made. Specify Smooth or Knurled. Also available in Polymer Material for Delicate Finishes. CUSTOM TOOLING FOR SPECIAL PROFILES We can produce special tooling for a variety of machine makes, types and models. Forward drawings of your profiles and machine information for a quote TOOLING AND SUPPORTS FOR HALF PIPES & COILS 3000 Series Machines can be equipped with tooling for producing half tubes from strip & supports for coiling. Overhead supports (man. or hydraulic) may have coil diameter & pitch adjustment or be interlocked to NC/CNC controls. TRACTION TOOLING BEAMS BENT HARD WAY Larger capacity 3000 Series Angle Rolls can be fitted with traction tooling and rolls for effective rolling of beams as well as channels bent in the X-X axis or 'Hard Way" SECTION DIES FOR PLATE ROLLS For Plate Bending Machines with extended shafts, roll sets for profiles and tube or pipe can produced. Call to discuss capacities and pricing. "V" GROOVE ROLLS Roll Bar Stock and Square Tube on a 45° angle to Create a Unique Look. Available for all Models in both Smooth and Knurled. Made of Solid, Hardened, Tool Steel here at Carell Corp. CUSTOM ROLLS We manufacture Tooling In-House To Roll a Wide Range of Custom And Special Profile Shapes in a Variety of Material Types. CAP RAIL SOLUTION A For Aluminum & Brass Cap Profiles. Three Fully Contoured Polymer Rolls. Six Steel Shoulder Plates May be Required. Call for Capacities CAP RAIL SOLUTION B The Most Economical Cap Solution. 3 Semi-Contoured, Hardened Steel Inserts to Match the Cap. Most Commonly Used With Standard Tooling. Furnished Smooth. CAP RAIL SOLUTION C Best Suited For Production Jobs. 3 Fully Contoured, Hardened Steel Rolls Built To Match Your Cap Sample. Furnished Smooth. REPLACEMENT COMPONENTS Lost a piece or need a smooth surface component for working with soft or delicate material? We stock Smooth and Knurled standard roll components for all machines. CUSTOM TOOLING Send Drawings and/or Samples For Pricing on Custom Rolls And Accessories. Carell also can create custom tooling for other metal bending machines such as; PARMIGIANI, COMAC, FAMAR, ICARO, MEMOLI, CBC, SIMASV and more… Carell Corporation can handle your tooling/rolling needs for aluminum extrusions, satin/polished/pre-painted finished sections, steel/brass/aluminum decorative hand rails, oversized 'U' and 'C' shapes, overwide flats, half tube production from flats, hard way beam and channel rolling to name just a few.

We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, Simasv and More!

This website is 100% Managed, Created and Produced by Glen D. Ross, Marketing Director @ Carell Corporation & Eagle Bending Machines, Inc.

Webmaster, Art Director, Graphic Designer, Photographer, Videographer, Publisher and Producer

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Miscellaneous Metals

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Carell Corporation • Eagle Bending Machines

Phone: 251-937-0947 • Fax: 251-937-4742
P.O. Box 99, 34225 U.S. Hwy 31 • Stapleton, AL 36578-0850, U.S.A

For more information email to: [email protected] or [email protected]

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