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- 306HV | Carell Corporation
The CARELL 306HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. Series PDF Brochure 306HV Specification Chart Request-A-Quote Shown in Horizontal & Vertical Orientation Capacities* Flats Hard: 4" x 5/8" Ø42 Flats Easy: 6" x 1" Ø30 Pipe Schedule 40: 3" Ø42 Angle Leg-In: 3" x 3/8" Ø40 *with standard equipment 306HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 3 -1/2 " • Pipe 3" • Flats 6" CARELL's 306HV double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 306HV Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions. Rugged, rigid, one piece solid steel weldment frame , normalized and precision machined, ample sized access panels and ventilation for internal hydraulic unit. 3 Shafts Driven w/ 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery. Larger, high strength steel shafts , heat treated and ground, journaled in dual self aligning spherical roller bearings for optimum performance. Hydraulic power unit integral to the machine frame. Multi axis, 6 way, fully adjustable lateral guides. Variable Speed rotation via electronic proportional valves. Universal bending rolls with modular components , hardened and wear resistant. Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- 303HV | Carell Corporation
The CARELL 303HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 303HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Series PDF Brochure 303HV Specification Chart CARELL's 303HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. Request-A-Quote Angle 2- 1/4" • Pipe 1-1/2" • Flats 3" Capacities* Flats Hard: 2-3/8" x 3/8" Ø20 Flats Easy: 3" x 3/4" Ø18 Pipe Schedule 40: 1-1/2" Ø20 Angle Leg-in: 2 x 3/16" Ø28 *with standard equipment Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- 304HV | Carell Corporation
The CARELL 304HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. Request-A-Quote Series PDF Brochure 304HV Specification Chart 304HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 2-1/2" • Pipe 2" • Flats 4" Capacities* Flats Hard: 2-3/4 x 1/2" Ø28 Flats Easy: 4" x 1" Ø26 Pipe Schedule 40: 2" Ø24 Angle Leg-In: 2" x 5/16" Ø30 *with standard equipment CARELL's 304HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- 305HV | Carell Corporation
The CARELL 305HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 305HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Request-A-Quote Series PDF Brochure 305HV Specification Chart Shown with Coiling Option Angle 3" • Pipe 2-1/2 " • Flats 5" Capacities* Flats Hard: 3" x 5/8" Ø30 Flats Easy: 5" x 1" Ø26 Pipe Schedule 40: 2-1/2" Ø32 Angle Leg-In: 2-1/2" x 5/16" Ø42 *with standard equipment CARELL's 305HV roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 305HV Series Universal Telescoping Rolls are designed for bending profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Rugged one-piece solid steel weldment frame H igh Strength Steel Shafts journaled in self aligning bearings for optimum performance and e fficiency Dua l L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Heavy duty solid gears & motor/reducer group designed for maximum torque efficiency to all rolls Operates in bo th horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- 3000 SERIES CNC OPTIONS | Carell Corporation
Carell offers professional fabricating machines and solutions. Plate Rolls, Angle Rolls, Tube & Pipe Benders, Ornamental Benders and more CNC3i Request-A-Quote Standard Features Dual LED Digital Displays monitor bending roll positions Double Pinch Geometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations *with standard equipment Capacities* Flats Hard: 2" x 5/16" Ø16 Flats Easy: 2-3/8" x 5/8" Ø18 Pipe Schedule 40: 1-1/4" Ø20 Angle Leg-in: 1-1/2 x 3/16" Ø18 Series PDF Brochure 302HV Specification Chart Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides 3000 Series Control Options CNC3.1V The CARELL 302HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls.
- 302HV | Carell Corporation
CARELL's 302HV double initial pinch universal bending machines come standard with independent hydraulic lateral guides and powered rotation of all three bending rolls. Our machines are manufactured from only the highest quality materials and precision in partnership with COMAC s.r.l. 302HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Series PDF Brochure 302HV Specification Chart Request-A-Quote Capacities* Flats Hard: 2" x 5/16" Ø16 Flats Easy: 2-3/8" x 5/8" Ø18 Pipe Schedule 40: 1-1/4" Ø20 Angle Leg-in: 1-1/2 x 3/16" Ø18 *with standard equipment Shown with Coiling Option Angle 2" • Pipe 1-1/4" • Flats 2-3/8" CARELL's 302HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch Geometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- Auto 4 Roll, 2 Roll, & Specialty Rolls | Carell Corporation
CNC and NC controlled machines are 4 roll types that offer automated controls for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced using manual control methods BACK TO TOP Request-A-Quote Auto 4 Roll/Auto 2 Roll & Special Plate Rolls Click Image, Links or buttons for more information Automation in the workplace is becoming more common as pressure increases to reduce labor costs. Most all CNC and NC controlled machines are 4 roll types. Automated controls are recommended for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced by using manual machine controls. AUTOMATIC 4 ROLL - HIGH SPEED 25 Models & Customs Builds AUTOMATIC 2 ROLL HIGH SPEED 15 Models / Many Capacities SPECIALTY ROLLS Customs Builds CORRUGATED SHEET ROLLS VERTICAL ROLLS GUARD RAIL BENDERS AUTO 4 ROLL AUTOMATIC 4 ROLL - HIGH SPEED Automatic Cycle Plate Rolls BACK TO TOP Our High Speed Auto Cycle Double Pinch Plate Rolls are available in both hydraulic and pneumatic actuated styles with standard, NC or CNC controls. These machines are designed for manufacturing efficiency by using an automated work cycle for the production of cylindrical, radiused, segmental and poly-centric parts at the touch of the Start Button. Movements of both hydraulic and pneumatic versions are of the highest precision and incorporate leading edge technology in order to rapidly and accurately perform high volume production runs. They are engineered for high speed continuous production. Add auto loading & ejector systems and you have a powerful tool to increase production rates, reduce handling time. Choose from our ISC, HDTS, QAP & QAI Series Automatic Cycle 4 Roll models groups encompassing over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells UNIQUE FEATURES Capacities from 15” to 96” long x 26 Ga to 3/16” thick plate Automated bending cycles Top roll and pinch rolls driven in rotation Hardened, heat treated alloy steel rolls High polished, non-marring roll surface finish High speed rolling velocity Automatic drop-end release at end of cycle Compact space-saving designs Top support/deflectors Sheet feed squaring arm and adjustable back stops OPTIONAL EQUIPMENT Sheet-Loading systems from pallets or blank stacks Cylinder ejector systems Automated sheet alignment systems Multiple pallet blank shuttle systems Special machine configurations for dedicated needs A variety of CNC, NC or basic controls tailored to your requirements Finished part accumulators and take-away conveyors Lateral bending rolls powered also in rotation Urethane coated rolls Interchangeable top rolls NEW! 3 ROLL BACK TO TOP True Pyramid Plate Roll PIR 8' x 5/16" The PIR 8’ x 5/16” is a True Pyramid Plate Roll with 3 driven rolls, hydraulic movement of top pressing roll and a hydraulic pre-bend bottom brake shoe Custom Built in 2022 for the US Coast Guard! SPECIALTY ROLLS NEW! CUSTOM FORMING MACHINES 3R-SP 350 x 6.35 CUSTOM FORMING MACHINE The H3R-SP 350 x 6.35 Forming Machine is designed to form a pattern in pre-rolled and welded seam tubes to a specific pattern in 3 tube widths. This machine design incorporates a top roll and a pinch roll fitted with hardened profiled rings in order to obtain the final shape of the tube. BACK TO TOP CUSTOM FORMING AUTO 2 ROLL 2 Roll Plate Rolls Perfect Rolling Without Surface Marring or Contamination! CARELL In-Stock Specials Request-A-Quote BACK TO TOP Our 2 Roll Units are designed to rapidly produce radius and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production. Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the unit becomes a powerful tool, reducing part throughput & handling time to an absolute minimum. STANDARD FEATURES High speed one pass rolling Quick set-up and adjustment Eliminates leading flat ends Tight tolerance rolling of round parts even using sheets with cutouts, voids and perforations Machine frame in heavy steel plate and structural sections, electro-welded, stress relieved and precision CNC machined Urethane roll driven by electric motor, inverter and gear reduction or hydraulics Powered drop end actuated in automatic or push buttons Top roll sheet support arm, manual preset, max. diam. 27” All rolls mounted in spherical roller bearings Urethane roll stroke setting via precision dial gauge hand wheel or electrics Urethane roll pinch carriage up/down by hydraulics Sheet feed support with squaring arm Low Voltage Controls, mounted on detached command pulpit with push button controls, positive leveling of lower roll Manual forced lubrication OPTIONAL EQUIPMENT Sheet-Loading systems Cylinder ejector systems Automated sheet alignment systems Sheet pallet shuttle systems Special machine configurations for dedicated production jobs Various Overhead Support configurations NC & MULIT-AXIS CNC Controls for Automatic Production 2 Roll Models are available in lengths From 20” to 78” and 28 Ga to 0.125” thickness Dedicated Cylinder Rolls or Dedicated Cone Rolling Machine No finish deterioration of part surface The High Durometer Urethane coated lower roll allows perfect rolling of polished aluminum alloy, stainless steel or mirror finished materials without surface marring or contamination. Reduce / Eliminate un-bent flats and produce perfectly aligned seams with maximum pressure between the top and pinch rolls, perfectly parallel seams are achieved with virtually no un-bent flats. Choose from over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells CORRUGATED SHEET ROLLS BACK TO TOP "CARELL supplies 3 and 4 roll machines for rolling corrugated sheet of all lengths, thickness and corrugation patterns. Machines are available with standard and CNC controls. Feeding and stacking systems are optional" Please contact us with your production needs and specifications so that we can prepare a quotation for the ideal machine. CORRUGATED ROLLS Guard Rail Bending Machines BACK TO TOP Our Guard Rail Bending Machines are capable of bending 2 and 3 beam rails in both the concave and convex orientations. Rolls for other non-standard shapes can be provided. Carell can provide Guard Rail Benders built for working horizontal as well as vertical. Control types range from simple machine mounted actuators, push buttons with LED Readouts and NC/CNC programmable units with memory. GUARD RAIL BENDER
- VERTICAL ROLLS | Carell CorporationVertical Rolls | Carell Corporation
Carell Provides 3 & 4 Roll Vertical Plate Rolls that are designed for combination vertical & horizontal format or dedicated vertical use only. VERTICAL FORMAT 3 & 4 ROLL PLATE ROLLS Request-A-Quote Carell Provides 3 & 4 Roll Vertical Plate Rolls that are designed for combination vertical & horizontal format or dedicated vertical use only. 4 Roll-V NC Controlled 3 Roll-V w/ LED Readouts 3 Roll-V Initial Pinch Vertical Plate and Sheet Rolls can be built to suit your production needs. Vertical format rolls with no open end yoke have the drive train located at the top. If an open end yoke for material removal is required, the drive train is located at the base of the machine and a pit is generally required so working height is close to the shop floor. Vertical geometries are available in 3 or 4 Roll Double Pinch as well as 3 Roll Initial Pinch as needs dictate. For specific needs, machines can be built that operate in both the vertical and horizontal positions. The decision to adopt a vertical format rolling process must be well thought out and requires in-depth study into the methodology of the entire production process from arrival of raw materials to final shipping of the tank, tank segments or end product. Carell has the experience and expertise to partner with you and your team to determine if a vertical format machine provides advantages for your operation.
- Q-Series 4 Roll Plate Rolls | Carell Corporation
Carell's Q-Series 4 Roll Plate Rolls are available Hydraulic & Electro-Mechanical versions ranging from 20 GA to 5/16"Capacities with your choice of over 20 Models! BACK TO TOP Q-Series 4 Roll Plate Rolls Hydraulic & Mechanical: 16 GA to 5/16"Capacities - 20 Models! Request-A-Quote Q412-2-02 Q413-25-2 Q414-10-7 Q409-10-2 CARELL’S Q-SERIES PLATE ROLLS are now available in fully hydraulic as well as electro-mechanical powered versions to match your shop requirements. QI Hydraulic machines are available with NC/CNC controls. Mechanical Q41 Series are available with programmable positioners. STANDARD FETURES QI & Q41 SERIES 4 ROLL PLATE ROLLS: Top & Pinch Rolls both powered in rotation Bending rolls powered up/down with push button controls Pinch roll up/down is hydraulic on QI Models, manual or powered on Q41 Models Drop End Yoke is hydraulic on QI Models, manual or powered on Q41 Models Top roll raises upward to facilitate finished part removal Lateral rolls move on direct linear guides, virtually maintenance free, fewer moving parts All rolls are journaled in multiple tapered roller bearings with forced lubrication Controls in 24VAC low voltage, push button actuated on mobile operator console Safety surround trip wire, drop end guard and E-Stop palm buttons are standard Frames are single weldment design and heavily reinforced to eliminate torque stress NO CASTING are used on our main-frames and carry a Limited Lifetime Warranty Superior Brand OEM components are non-proprietary and available world wide OPTIONAL FEATURES: LED Readouts with position memory Induction hardened rolls & polished rolls Special custom roll diameters, roll tapers and roll lengths Rolls machined for corrugated sheet or flanged blanks Variable rolling speeds or dual speeds Material handling feed tables, supports and part ejectors Machines designed for dedicated or custom production jobs Click for Q Series Specifications Chart Q-SERIES
- 4 Roll Double Pinch | Features
CARELL 4 roll plate rolls are advanced sytems are: FFD - Full Frame Extended Design ALG - Anti-friction Linear Guides HMB - Heavy Multiple Bearings AST - Anti-friction sliding technology HTT - High transmitted torque BACK TO TOP The Powerful and Reliable Choice Full Frame Extended Design Parmigiani plate rolls have the most heavily sized frame you can find in the market. Unlikely slim frames covered with thin thickness plates that you can find on all machines in the market, makes our frame design look definitively oversized.The exclusive full frame design withstands all bending forces and guarantees stiffness and performance throughout years of service.This unique machine frame, with extended design for added rigidity and strength, are welded fabrication. After welding all frames are stress relieved and then machined on CNC milling machines Get more with our linear guide s ALG System (Anti-friction Linear Guides) • No friction - less than swing design • Direct load to the plate • Less vertical power on top roll • Lower bending diameter The linear guide design is the only system that can grant the necessary machine stiffness and the perfect geometry for all kind of bending operations. The linear design allows a compact geometry of the machine ("minimum centerline distance between the two side rolls", impossible to obtain with the swinging design) that is essential for bending precision and accuracy. The linear design allows you to work in the best and ideal geometrical conditions when rolling high yield strength materials, reducing the shell spring back reopening effect and obtain a much smaller bending diameter when compared with the swinging design • Heavy Duty HMB Exclusive Design • Supports Cone Rolling • Permanent Lubrication Built for Heavy Work HMB System Heavy Multiple Bearings More power - More torque HTT System (High transmitted torque) Each bending roll is supported by 4 heavy-duty self-aligning spherical roller bearings (double raw type). Each bearing is oversized in order to withstand the whole bending load. Thanks to the HMB exclusive design, with four oversized bearings fitted into a swiveling housing, the roll can freely deflects along it’s full width during the rolling process. This guarantees an optimal distribution of the load on the supports even during the cone rolling process and increases the machine's reliability and life. Moreover, the multi bearing system with swiveling housing design greatly reduces the maintenance and the need for lubrication (permanent lubrication). Friction free - Maintenance free AST System Anti-friction sliding technology Each Rolls support is machined with anti-friction material in the sliding area. This system drastically reduces the maintenance and sliding friction, less than in a planetary machine. The rolls driving is realized by independent hydraulic motors via planetary gear transmission directly coupled to each driven roll. The independent rolls hydraulic drive assures and automatic speed compensation between the top and lower rolls and an optimal distribution of the torque on each roll during the working phase. The HTT system allows the best plate feeding and the highest driving torque of any competitive machine. A winning combination for those looking for performance of the highest level. VBH Options BACK TO TOP Great Options and Accessorie s Our Parmigiani VBH has a standard package of features that usually are not available even as options in other machines (like our FACILE, i-Diagnostic, calibration working mode, Servo-dynamic Active Control with infinitely variable positioning speeds of the bending rolls and active pressure control of the lower roll...) our R & D department has designed a wide range of accessories for special bending applications, like the Hydraulic cambering device for central lower roll with variable intensity for working with thin and long plates, gantry loaders, unloading devices etc. in order to increase productivity and quality of finish for special materials. OPTIONS
- 4 Roll Double Pinch | Advanced CNC Controls
CARELL 4 roll plate rolls CNC Control Options are an essential element for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" equipped with a 19" display and "3D ROLLCAD" for a greater experience in plate rolling. BACK TO TOP VBH Controls DIGIMATIC VBH Controls BACK TO 4ROLLS Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. 4 LEVELS OF CONTROL ! Parmigiani NC and CNC controls are 100% developed in-house DIGIMATIC SAVE & BEND FAST STRADIVARI Controls are an essential requirement for executing precision rolling applications. Select from the "DIGIMATIC" , or " SAVE & BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. ® DIGIMATIC 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. BACK TO TOP SAVE&BEND FAST ® SAVE & BEND PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. BACK TO TOP ® FAST PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. BACK TO TOP STRADIVARI ® STRADIVARI WITH 3D ROLLCAD Discover the most advanced 3-D CNC T he " STRADIVARI" with 3D ROLLCAD on a 19" display functions just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. Providing an easy-to-use operator experience. MORE ABOUT STRADIVARI BACK TO TOP
- 4 Roll Double Pinch | Advanced Systems
CARELL 4 roll plate rolls equipped with advanced technology sytems are: i-DIAGNOSTIC - immediate fault detection system PARALLELISM System - proportional valves hydraulic flow control FACILE - Electric Component Plug and Play connectors HI-TECH HYDRAULICS - Infinite variable hyraulic speed and pressure control BACK TO TOP VBH Technology Active Extended Diagnostic Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty?… Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more....i-Diagnostic: a revolution in customer support. Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault VBH Technology I-DIAGNOSTIC The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Parallelism System Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm BACK TO TOP PPS HYDROTRONIC Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Advanced Wiring System BACK TO TOP FACILE Advanced Hydraulic System Infinitely variable adjusting speeds Infinitely variable bending pressure BACK TO TOP The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. HI-TECH HYDRAULIC



