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  • 303HV | Carell Corporation

    The CARELL 303HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 303HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Series PDF Brochure 303HV Specification Chart CARELL's 303HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. Request-A-Quote Angle 2- 1/4" • Pipe 1-1/2" • Flats 3" Capacities* Flats Hard: 2-3/8" x 3/8" Ø20 Flats Easy: 3" x 3/4" Ø18 Pipe Schedule 40: 1-1/2" Ø20 Angle Leg-in: 2 x 3/16" Ø28 *with standard equipment Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides

  • JOBS | Carell Corporation

    We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! ​Carell Corporation Job Opportunities: See our open positons at https://www.ziprecruiter.com/candidate/search?search=Carell+Corporation&location=Mobile%2C+AL Innovation, Quality & Performance Backed By Decades Of Experience 251-937-0947 Career Opportunities Click The Image Link Above To See The Available Job Opportunities At Carell Corporation & Eagle Bending Machines, Inc.

  • Custom Tooling | Carell Corporation

    STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control for Angle Rolls,Tube & Pipe Rolls, Special Profiles, Supports, Cap Rail, Half Pipe, Coils, Traction & "V" Groove Tooling. STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control" TUBE & PIPE ROLLS Most Common Tube OD & Pipe Sizes In Stock. Hardened, Solid Tool Steel. Any Size Can be Made. Specify Smooth or Knurled. Also available in Polymer Material for Delicate Finishes. CUSTOM TOOLING FOR SPECIAL PROFILES We can produce special tooling for a variety of machine makes, types and models. Forward drawings of your profiles and machine information for a quote TOOLING AND SUPPORTS FOR HALF PIPES & COILS 3000 Series Machines can be equipped with tooling for producing half tubes from strip & supports for coiling. Overhead supports (man. or hydraulic) may have coil diameter & pitch adjustment or be interlocked to NC/CNC controls. TRACTION TOOLING BEAMS BENT HARD WAY Larger capacity 3000 Series Angle Rolls can be fitted with traction tooling and rolls for effective rolling of beams as well as channels bent in the X-X axis or 'Hard Way" SECTION DIES FOR PLATE ROLLS For Plate Bending Machines with extended shafts, roll sets for profiles and tube or pipe can produced. Call to discuss capacities and pricing. "V" GROOVE ROLLS Roll Bar Stock and Square Tube on a 45° angle to Create a Unique Look. Available for all Models in both Smooth and Knurled. Made of Solid, Hardened, Tool Steel here at Carell Corp. CUSTOM ROLLS We manufacture Tooling In-House To Roll a Wide Range of Custom And Special Profile Shapes in a Variety of Material Types. CAP RAIL SOLUTION A For Aluminum & Brass Cap Profiles. Three Fully Contoured Polymer Rolls. Six Steel Shoulder Plates May be Required. Call for Capacities CAP RAIL SOLUTION B The Most Economical Cap Solution. 3 Semi-Contoured, Hardened Steel Inserts to Match the Cap. Most Commonly Used With Standard Tooling. Furnished Smooth. CAP RAIL SOLUTION C Best Suited For Production Jobs. 3 Fully Contoured, Hardened Steel Rolls Built To Match Your Cap Sample. Furnished Smooth. REPLACEMENT COMPONENTS Lost a piece or need a smooth surface component for working with soft or delicate material? We stock Smooth and Knurled standard roll components for all machines. CUSTOM TOOLING Send Drawings and/or Samples For Pricing on Custom Rolls And Accessories. Carell also can create custom tooling for other metal bending machines such as; PARMIGIANI, COMAC, FAMAR, ICARO, MEMOLI, CBC, SIMASV and more… Carell Corporation can handle your tooling/rolling needs for aluminum extrusions, satin/polished/pre-painted finished sections, steel/brass/aluminum decorative hand rails, oversized 'U' and 'C' shapes, overwide flats, half tube production from flats, hard way beam and channel rolling to name just a few.

  • Plate Rolls | Carell Corporation

    There is no shortage of product availability from Carell Corporation when it comes to metal roll fabrication. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. This website is 100% Managed, Created and Produced by Glen D. Ross, Marketing Director @ Carell Corporation & Eagle Bending Machines, Inc. Webmaster, Art Director, Graphic Designer, Photographer, Videographer, and Producer Plate Rolls Fabricating Plate Rolls to Order There is no shortage of product availability from Carell Corporation when it comes to metal roll fabrication. Whether it be plate rolls or other choices, Carell is going to be able to provide specifications every time, reliably and on schedule. Carell machinery includes high technology design with geometric precision as well as consistent pressure via hydraulic advanced energy pressure and direction. Carell rolls can be assembled and provided in single pinch design, initial pinch, multi-roll translating or even automatic cycle designs and special, custom designs. Carell even provides a vertical roll option for tight space applications or optional fabrication assembly layouts. With these many choices just in the plate roll portfolio, it’s a surprise that there are orders outside of these specs, but Carell can deliver on special order designs as well. Folks just need to ask and start the conversation on exactly what is needed to get the job done. Powered Plate Rolls and Related Options Providing multiple choices within its PARMIGIANI Series, the Carell choices of plate rolls gives fabricators a wide range of capability to meet meet the demands of your application, all designed for long life, reliability and consistent fabrication output. This is particularly beneficial when companies and clients need angle rolls for bending fabrication and the workspace is limited in size and scope. The flexibility of plant equipment sizing gives customers real choices in selection while still maintaining a high degree of functional performance. When you need manufacturing equipment that is going to deliver consistently, it’s time to work with the Carell Corporation instead of guessing or fussing with used equipment or general tooling that simply doesn’t do the job at all. With Carell’s plate rolls you get the right choice for your shop or production line and your project isn’t handicapped by poor quality performance or dodgy tooling.

  • Automation Production Systems | Carell Corporation

    Making the leap into exponential growth in fabrication production, knowing how to apply & select the right automation production systems is key. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. Automation Production Systems Evolving Into Automation Production Systems For small businesses making the manufacturing leap into exponential growth in fabrication production, understanding how to apply and select the right automation production systems is key. Capital investment is one of the biggest investment decisions a small business can make for large-step growth, so it’s essential to choose right the first time. The wrong equipment can seriously impact profit margins as well as limit the scale of service a fabricator can offer its clientele. Carell Corporation provides a large portfolio of automation production systems for growing companies, handling equipment needs for manufacturing for everyone from startups and small business to medium and large-size plant companies. With a high-performance selection available in multiple fabrication categories, Carell insures its customers are guided to the right equipment and tooling systems they need at every stage of their growth track. And, the automation system series that are available provide for all types of situations, including small footprint needs as well. Getting into the Accuracy of CNC Controls When it’s time to start moving in high accuracy fabrication, particularly of metal end product goods, CNC controls are essential. They can be guided manually or with automation programs (more popular), coupling with high production fabrication runs and demands. And because the accuracy potential is so high on the production side, companies can open up their possibilities for additional markets and sales as a result, especially into niche markets where specs are down to the millimeters or smaller for order fulfillment. The high quality CNC system Carell Corporation can make available also come with extensive guidance, training and capital equipment support through Carell for long investment life and profit margin turnaround in maintained production levels. With all these wins, its surprising more fabricators haven’t instituted CNC controls as fast as possible, especially with Carell Corporation’s available support.

  • 3 Roll Translating Geometry | Carell Corporation

    Carell's 3 Roll Translating Geometry Rolls, Offers Strong Design & Special Features - Unrivaled Cone Rolling Capability For More Productivity…More Precision BACK TO TOP 3 ROLL TRANSLATING GEOMETRY PLATE ROLLS Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote PCO Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick PCO SERIES Built for medium, heavy to extremely thick plate applications. FEATURES TECHNOLOGY CONTROLS OPTIONS What can you expect from the new PCO-Series rolls? Expect a new state-of-the-art machine to give you more precision and more power than anything in the industry. Expect the best linear guiding system with anti-friction sliding technology and proportional-controlled digital parallelism system. All are designed to capitalize on the new machines enhanced performance and capacity. Providing you a solid, stable result with every rolling pass Strong Design & Special Features - Unrivaled Cone Rolling Capability More Productivity…More Precision PCO SERIES PCO Series 3-Roll Variable Axis Plate Bending Rolls BACK TO TOP Infinitely variable speeds Infinitely variable bending pressure Rolls length: from 20 inches up to 26 Ft Plate thickness: from 1/8 inch up to 10 inch PCO Overview Absolute pre-bending precision is one of the main features of our PCO roll. All three rolls move independently, the lower rolls move on a horizontal axis, the upper roll moves on a vertical axis. This m akes it possible to adjust the distance between the bending points to roll Heavy or Small thickness plates. The PCO series plate roll gives you the ability to perfectly prebend any plate, working “like a press” and always maintaining the plate horizontal that allows you to run rolling operations in complete safety. The PCO series is also equipped with the lastest generation of brakes that avoids any plate slipping. Better Design For Better Performance . Synchronized power High torque and Hydrotronic control The best pre-bending with the maximum rolling precision . PCO FEATURES PCO Features DISCOVER THE EXCLUSIVE FEATURES OF THE PCO SERIES! BACK TO TOP VERSATILITY A perfect synthesis of bending precision and rolling power is provided with our PCO Series Plate Rolls Plate thickness range on our PCO Variable Geometry Machines allow rolling of thicker plate versus a four roll unit of a similar prebending rating. The PCO Variable Translating Geometry incorporates the best features of single pinch, double pinch and true pyramid type rolls into one single efficient machine SAFETY Both ends of the plate are pre-bent without need for removal from the machine More secure pre-bending operation over a four roll geometry Lower rolls are equipped with heavy duty brakes to eliminate risk of back travel Sheet tail maintains a flat or low incline in pre-bending operations, unlike 4 roll designs Overpressure risk is minimized since the top roll thrust is downward like a press The PCO allow to change the geometry between the bending rolls and this give at the operator the maximum flexibility to adjust the machine for a wide variety of rolling works (pre-bending, cone pressing, rolling, shell calibration etc....) Variable Geometry Increased Flexibility Lower Rolls Variable Centerline The possibility to adjust the distance between the two lower rolls increase the flexibility and the thicknesses range the can be rolled on the machine: This allows to roll heavy wall thickness plates (max. centerline distance) while with the lower rolls very close each other (min. centerline distance) you will obtain an optimal plate feeding for thin plates. PCO Technology PCO Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault VBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM PCO Controls PCO Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. PCO Options PCO Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s

  • Initial Pinch Plate Rolls | Carell Corporation | United States

    Initial Pinch or Single Initial Pinch Plate Rolls are for lighter capacity applications and may be electro-mechanical or hydraulic that make them ideal for adjustable, cost effective production. BACK TO TOP INITIAL PINCH PLATE ROLLS Precision Engineered H ydraulic & Mechanical Dependability Backed by the Best Guarantee in the Industry! Request-A-Quote Carell Corporation provides superior quality "slip rolls", "initial pinch rolls" and three roll plate rolls. Where the bending sequence is performed by "pinching" the flat sheet between two counter-opposed rolls while the third offset roll or "bending roll" moves upward to contact and bend the sheet. Extraction methods are equipped with either forward tilting, a releasing top roll or a removable end yoke. They are generally designed for lighter capacity applications that makes a cost effective solution to your production! Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications RM & HRM SERIES 1 2 Ga to 16 Ga • 3' to 6' Long IRM SERIES 14 Ga to 3/16" • 3' to 8' Long Shown with O ptional LED Readout TSI SERIES 20 Ga to 1 /4" • 3 ' to 6' Long HTSI SERIES 20 Ga to 3/8" • 3' to 10' Long MRM- SERIES 1/8" to 1/2" • 3' to 12' Long We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! RM & H RM SERIES 3 ROLL , SINGLE INITIAL PINCH PLATE ROLLS BACK TO TOP RM Series STAN DARD FEATU RE S RM Models have manual adjustment of the lateral bending roll via single hand wheel a nd precision worm drive jack screw boxes. Lateral bending roll can be mechanically tilted for cone rolling. LED Readout to monitor the position of the lateral bending roller Har dened & polished rolls Cone device and rod grooves are standard and identical to HRM Series models. HRM Series STANDARD FEATURES Lateral Roll is HYDRAULIC actuated from the control console with joystick controlled tilting action for rolling cones. Roll is idle in rotation and has 3 round rod grooves LED Readout to monitor the position of the lateral bending roller Induction Har dened and Polished Surfaces on all 3 rolls Co ne R olling Device for rolling conical shapes Both Upper and Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Pinch Roll Pressure adjustment via ergonomic easy adjust cam lever Lateral Quick Release Top Roll with safety lock 24V Low voltage controls, Foot Pedal Rotation, E-Stop, Safety Trip Wires, Instruction Manual RM & HRM SERIES SPECIFICATIONS RM & HRM SERIES IRM SERIES BACK TO TOP 3 ROLL , SINGLE INITIAL PINCH PLATE ROLLS CARELL IRM SERIES units are 3 roll, single initial pinch plate bending machines with powered rotation of both top upper and lower pinch roll. Choice of 10 models from 3' to 8' long in 14 Gage to 3/16" capacities. Suitable for medium to low production runs, Affordable & Efficient!. IRM SERIES STANDARD FEATURES Both Upper roll and Central Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Base in steel, electro-welded and cast steel shoulder frames, all stress relieved Lateral roll, idle in rotation with manual up/down adjustment via single hand-wheel Central pinch roll adjustable manually via single hand-wheel Front quick release top roll with rotation lock out safety switc Lateral roll movement via electric motor and heavy duty worm gear drive for precise positioning and maximum power Cone rolling device is standard equipment Lateral bending roll and pinch roll incline for cone working Low voltage push button controls and foot pedals for rotation control w/ E-Stop Multi point safety system including circumferential trip wire Manual forced lubrication Instruction manual Wire / rod grooves on pinch roll and lateral bending roll IRM SERIES OPTI ONS Induction hardened and polished rolls LED Digital Readout Powered Lateral Bending Roll Adjustment up/down IRM SERIES SPECIFICATIONS IRM SERIES TSI SERIES BACK TO TOP POWERED INITIAL PINCH PLATE ROLLS STANDARD FEATURES Frames heavy solid steel alloy sheet, CNC machined and stress relieved Lateral roll, idle and moving on roller bearings Pinch roll positioning via heavy duty screw jacks with single manual hand wheel Manual d rop end top roll yoke (w/ lock out safety switch and set lock) Lateral roll movement via precision heavy duty worm gear and manual wheel crank or optionally powered up/down by efficient drive train system Lateral bending roll is adjustable in incline for cone rolling Bending & pinch roll equipped with analog digital counters for repeat reference position Low voltage foot pedal stand for CW/CCW rotation with E-stop palm button Multi point safety system including circumferential trip wire Illustrated Instruction manual w/ electrical schematics The Carell TSI Series is a 3 roll, single initial pinch plate bending machine with precision adjustment of lateral bending roll and powered rotation of upper and lower pinch rolls using hig h efficiency motor/reduction unit. They are designed to work with 16 GA x 48” wide material in capacity. FIVE YEAR Limited Frame Warranty! Shown with O ptional LED Readout NOTE: With O ptional LED Readout and/or Optional Powered Bending Roll, machine controls are push buttons on a mobile console in lieu of foot pedals. TSI SERIES SPECIFICATIONS TSI SERIES HTSI SERIES HTSI SERIES 3 ROLL HYDRAULIC INITIAL PINCH PLATE ROLLS BACK TO TOP The CARELL HTSI SERIES unit is a 3 roll, single initial pinch plate bending machine with powered adjustment of lateral bending roll and powered rotation of upper and lower pinch rolls. STANDARD FEATURES Both Upper roll and Central Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Base in steel, electro-welded and stress relieved Lateral roll, idle and moving on roller bearings Central pinch roll pinch pressure adjustable by precision worm gear movement Front quick release top roll with rotation lock out safety switch Lateral roll movement via electric motor and heavy duty worm gear drive for precise positioning and maximum power Lateral bending roll and pinch roll incline for cone working Low voltage push button controls via mobile control console Multi point safety system including circumferential trip wire Forced central lubrication system with pump and tank Instruction manual HTSI SERIES SPECIFICATIONS MRM-H SERIES 3 ROLL HYDRAULIC INITIAL PINCH PLATE ROLLS BACK TO TOP Carell MRM-H Series are Fully Hydraulic 3 Roll Initial Pinch Plate Rolls with HYDRAULIC bending roll, pinch roll & drop ends MRM-H SERIES STANDARD FEATURES Lateral Roll is HYDRAULIC actuated from the control console with joystick controlled tilting action for rolling cones. Roll is idle in rotation (Round Rod Grooves Optional) 2 LED Readouts to monitor position of bending & pinch rolls Induction Hardened & Polished Surfaces on all 3 rolls Cone Rolling Device for rolling conical shapes Both Upper and Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Pinch Roll Pressure adjustment via push buttons Hydraulic Drop End for quick and easy removal of the work piece 24V Low voltage Push Button Controls, E-Stop, Safety Trip Wires, Instruction Manual OPTIONS: Rod Grooves, Lateral & Overhead Material Supports, Variable Speed, 2 Speed Rotation, Custom Lengths and Dedicated Configurations MRM-H SERIES SPECIFICATIONS MRM SERIES MRM-S SERIES Powered 3 ROLL INITIAL PINCH PLATE ROLLS BACK TO TOP MRM-S Standard Features This mechanical model is designed for light to medium jobs. It is used in jobs up to 10 mm thickness materials. It is used in Aluminium Bendings, Air Conditioning Channels, Advertising Panels and Sheet Metal Covers. All models are planet reducer driven SAE 1050 (CK 45) Quality Certificated Steel Rolls with high tensile strength Steel Welded Main Frames Mechanical manual openable dropend Mobile Control Panel Conical Bending Device Central lubrication system Top roll support system and with planetary reducer Precision Bending with Brake Motor Motorised Adjustment of Back Roll Built according to EC Safety Directives (CE certificate) User’s manual . CALL ONE OF OUR SALES & APPLICATION ENGINEERS FOR DETAILED INFORMATION AND PRICING

  • Angle Rolls | Carell Corporation

    ​Carell provides Angle Rolls built to specifications every time, reliably and on schedule. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. Angle Rolls Angle Rolls to Ready to Ship There is no shortage of product availability from Carell Corporation when it comes to metal roll fabrication. Whether it be angle rolls or other choices, Carell is going to be able to provide specifications every time, reliably and on schedule. Carell machinery includes high technology design with geometric precision as well as consistent pressure via hydraulic advanced energy pressure and direction. Carell rolls can be assembled and provided in single pinch design, initial pinch, multi-roll translating or even automatic cycle designs and special, custom designs. Carell even provides a vertical roll option for tight space applications or optional fabrication assembly layouts. With these many choices just in the plate roll portfolio, it’s a surprise that there are orders outside of these specs, but Carell can deliver on special order designs as well. Folks just need to ask and start the conversation on exactly what is needed to get the job done. Hydraulic Powered Angle Rolls and Related Options Providing multiple choices within its 3000 Series, the Carell choices of angle rolls gives fabricators a wide range of small footprint to large plant equipment, all designed for long life, reliability, consistent fabrication output and heavy-duty application. This is particularly beneficial when companies and clients need angle rolls for bending fabrication and the workspace is limited in size and scope. The flexibility of plant equipment sizing gives customers real choices in selection while still maintaining a high degree of functional performance. When you need manufacturing equipment in angling that is going to deliver consistently, it’s time to work with the Carell Corporation instead of guessing or fussing with used equipment or general tooling that simply doesn’t do the job at all. With Carell’s angle rolls you get the right choice for your shop and production line the first time, and your output isn’t handicapped by poor quality performance or dodgy tooling. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv.

  • Beading Machines | Carell Corporation

    Carell’s range of sheet metal beading machines, include flanging machines, roller bending machines, benders, shears and seamers. We offer manual, semi-automated or completely hydraulically controlled units with pedal controls or automated systems to meet every need. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Sahinler, Simasv, Isitan, Icaro, Offmer & More! BEADING MACHINES Request-A-Quote Carell’s range of sheet metal beading machines, include flanging machines, roller bending machines, benders, shears and seamers. We offer manual, semi-automated or completely hydraulically controlled units with pedal controls or automated systems to meet every need. ALL BEADING MACHINES are furnished with 7 pair of beading rolls, 1 pair of cutting rolls, 1 sliding stop, with service tool and instruction manual. Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Beaders (manual) Series 278 Lyra 1.37" 4.72" 28 Ga. 32 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 279 Beaders (manual) Rigi 1.88" 8.26" 22 Ga. 66 Giles 2.20" 10.23" 20 Ga. 110 Cives 2.55" 12.59" 16 Ga. 154 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 280 Beaders (manual) Rival 1.88" 8.26" 22 Ga. 95 Rectus 2.20" 10.23" 20 Ga. 145 Rialta 2.55" 12.59" 16 Ga. 210 Shaft Centerlines Max. Thickness Weight (lbs) Series 282 Beader/Disk Cutter Ulica 1.88" 22 Ga. 115 Unicum 2.20" 20 Ga. 177 Urania 2.55" 16 Ga. 275 Shaft Centerlines Throat Depth Max. Thickness Variable Speed (rpm) Weight (lbs) Beaders (motorized) Series 281 Zeda 2.55" 12.59" 16 Ga. 20 - 100 380 Photo Not Available Blade Diameter Max. Thickness Series 277 Circular Shear Ringmot 1.69" 20 Ga. Shaft Centerlines Throat Depth Max. Thickness Variable Speed (rpm) Weight (lbs) Beaders (motorized) Series 181 Jolly 1.88" 8.26" 22 Ga. 20 - 100 188 Java 2.20" 10.24" 20 Ga. 20 - 100 300 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 300 Beaders (motorized) Robur 3.94" 17.71" 12 Ga. 1,254 Erice 3.94" 19.68" 13 Ga. 1,270 Nadir 3.94" 21.65" 14 Ga. 1,280 w/disk cutters Other Specifications Weight (lbs) Series 300BIS Beaders (motorized) Roburbis OD 47" Max. =Robur 1,610 Ericebis OD 47" Max. =Erice 1,620 Nadirbis OD 47" Max. =Nadir 1,635 w/Sliding Guides Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 303 Beaders (motorized) Invar 16.49" - 8.38" 19.68" 0.200" 2550 Vertical Shafts Shaft Centerlines Series 400 Beaders (motorized) Syrius 2.55/3.34" 8.26" Saturn 3.38/4.17" 8.26"

  • Tube & Pipe Benders | Carell Corporation

    When it comes to tubing and pipe modification for application products, tube and pipe benders make all the difference. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. Tube and Pipe Benders Automating the Tube and Pipe Benders Professionally When it comes to tubing and pipe modification for application products, tube and pipe benders make all the difference. Where some outfits try to go the shortcut with general hydraulic pressure application or ill-fitting tooling, you get accurate tube and pipe bender equipment and applications systems that provide high quality output and avoid mistakes entirely. The EDM, Pedrick and UNI series together incorporate lots of flexibility and variation that gives tube and pipe manufacturers expanded capabilities in end product scale, range and output change. And if large scale hard bending is necessary, Carell can even sure the 3000 Series Hydraulic Angle series for the jumbo jobs other equipment providers would have to turn down. The ability to control bending and angle production down to the tiniest measurement unit is extremely advantageous, especially when manufacturers need to meet stringent output criteria for their production needs. Carell as an equipment partner can remove the worry and produce the wins for your tube and piping orders. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv.

  • Carell Corporation | United States

    Carell Corporation offers Plate Rolls, Angle Rolls, Rebar Benders, Tube/Pipe and Ornamental Benders, Automated & CNC Controls are available. Request Dealer Info 1993 8142 Over 100% 31 Year Established Machines Placed in North America 12 Month Part Warranties Years of Service Products: Ready to Deliver! Carell provides the broadest range of manufacturing machines, options and tooling to match any budget or application. Our expanded machine shop can satisfy the growing demand for custom tooling of any complexity. Support: Best in the Industry! Carell offers expert support for the life of your machine. Our Sales Technicians can rapidly assist you with application evaluations, solutions and technical information. We are designed to Roll! Service: Certified Technicians Carell's in house service department keeps all of our machinery in a perfect state of readiness for immediate shipping. Our Service & Support are an ADDED VALUES to every machine sold. We are here to assist you during and after the warranty period.

  • 3 Roll Double Pinch | Carell Corporation

    Precision Engineered Dependability, built tough for longer machine life and are designed to minimize maintenance. BACK TO TOP TBH SERIES Precision Engineered Dependability FEATURES TECHNOLOGY CONTROLS OPTIONS Manufacturing Range 1' to 26' Long - .05" to 6" thick 3 ROLL DOUBLE PINCH PLATE ROLLS Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote CARELL TBH 3 Roll Double Pinch Plate Rolls are built tough for longer machine life and are designed to minimize maintenance. The TBH Series with capacities to 6” coupled with a selection of over 55 standard models provide unmatched flexibility and coverage of most any plate rolling requirement. Our 3 Roll as well as 4 Roll Plate Rolls can be designed and built to handle a wide range of specific rolling requirements to include shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, corrugated patterns for corrugated material, vertical rolling applications and more. TBH SERIES TBH Series Full Hydraulic 3 Roll Plate Roll BACK TO TOP TBH Overview The TBH is a double pinch design plate roll with independent adjustment of the two lower rolls on inclined sliding guides. This allows to pre-bend and roll both plate edges with only one insertion (no need to remove and turn the plate). The three rolls drive assures the best plate feeding also when rolling thin plates and the large opening between the top and lower rolls increases machine flexibility. The TBH bending machines are equipped with the exclusive Parmigiani Parallelism System (PPS) for rolls parallelism control (closed ring type). The PPS assures the max precision in rolls positioning also after several years of intensive work. Linear sliding guides with anti-friction material (AVG System).(No maintenance; High loading and carrying capacity; Smooth and stable positioning).All rolls, mounted on spherical roller bearings, are driven by separate hydraulic motor for each roll. The TBH bending machines are equipped with the multi-bearing system that guarantees the highest reliability even for intensive productions and cone bending. With the TBH Series we exceed your expectations. How do we exceed your expectations? It’s simple: The all-new VBH Series was created from the belief that every feature, every innovation, must be focused on helping you grow your bottom line. This led our engineers to design the next generation of plate rolls, concentrating on four key areas of machine performance: STRENGTH: Linear sliding guides and multiple bearing rolls support system. POWER: High torque reduction unit for reduced number of rolling passes. PRECISION : Digital control of the roll parallelism with proportional valves. CONTROLS: Infinitely variable roll adjustment speeds, Infinitely variable central lower roll pinching pressure, shell calibration working modes, extended i-diagnostic system... are only some of the features that you can control directly from the operator mobile panel, just moving a finger. FEATURES TBH Features DISCOVER THE EXCLUSIVE FEATURES OF THE TBH SERIES! BACK TO TOP • No friction - less than swing design • Direct load to the plate • Less vertical power on top roll • Lower bending diameter Get more with linear guides ALG System Anti-friction Linear Guides The linear guide design is the only system that can grant the necessary machine stiffness and the perfect geometry for all kind of bending operations. The linear design allows a compact geometry of the machine ("minimum centerline distance between the two side rolls", impossible to obtain with the swinging design) that is essential for bending precision and accuracy. The linear design allows you to work in the best and ideal geometrical conditions when rolling high yield strength materials, reducing the shell spring back reopening effect and obtain a much smaller bending diameter when compared with the swinging design Built For Heavy Work HMB System Heavy Multiple Bearings Each bending roll is supported by 4 heavy-duty self-aligning spherical roller bearings (double raw type). Each bearing is oversized in order to withstand the whole bending load. Thanks to the HMB exclusive design, with four oversized bearings fitted into a swiveling housing, the roll can freely deflects along it’s full width during the rolling process. This guarantees an optimal distribution of the load on the supports even during the cone rolling process and increases the machine's reliability and life. Moreover, the multi bearing system with swiveling housing design greatly reduces the maintenance and the need for lubrication (permanent lubrication). The Powerful and Reliable Choice Full Frame Extended Design Parmigiani plate rolls have the most heavily sized frame you can find in the market. Unlikely slim frames covered with thin thickness plates that you can find on all machines in the market, makes our frame design look definitively oversized.The exclusive full frame design withstands all bending forces and guarantees stiffness and performance throughout years of service.This unique machine frame, with extended design for added rigidity and strength, are welded fabrication. After welding all frames are stress relieved and then machined on CNC milling machines Friction free - Maintenance free AST System Anti-friction sliding technology Each Rolls support is machined with anti-friction material in the sliding area. This system drastically reduces the maintenance and sliding friction, less than in a planetary machine. More power - More torque HTT System High transmitted torque The rolls driving is realized by independent hydraulic motors via planetary gear transmission directly coupled to each driven roll. The independent rolls hydraulic drive assures and automatic speed compensation between the top and lower rolls and an optimal distribution of the torque on each roll during the working phase. The HTT system allows the best plate feeding and the highest driving torque of any competitive machine. A winning combination for those looking for performance of the highest level. TBH Technology TBH Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault TBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM TBH Controls TBH Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. TBH Options TBH Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s

We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, Simasv and More!

This website is 100% Managed, Created and Produced by Glen D. Ross, Marketing Director @ Carell Corporation & Eagle Bending Machines, Inc.

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Carell Corporation • Eagle Bending Machines

Phone: 251-937-0947 • Fax: 251-937-4742
P.O. Box 99, 34225 U.S. Hwy 31 • Stapleton, AL 36578-0850, U.S.A

For more information email to: [email protected] or [email protected]

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