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  • Custom Tooling | Carell Corporation

    STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control for Angle Rolls,Tube & Pipe Rolls, Special Profiles, Supports, Cap Rail, Half Pipe, Coils, Traction & "V" Groove Tooling. STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control" TUBE & PIPE ROLLS Most Common Tube OD & Pipe Sizes In Stock. Hardened, Solid Tool Steel. Any Size Can be Made. Specify Smooth or Knurled. Also available in Polymer Material for Delicate Finishes. CUSTOM TOOLING FOR SPECIAL PROFILES We can produce special tooling for a variety of machine makes, types and models. Forward drawings of your profiles and machine information for a quote TOOLING AND SUPPORTS FOR HALF PIPES & COILS 3000 Series Machines can be equipped with tooling for producing half tubes from strip & supports for coiling. Overhead supports (man. or hydraulic) may have coil diameter & pitch adjustment or be interlocked to NC/CNC controls. TRACTION TOOLING BEAMS BENT HARD WAY Larger capacity 3000 Series Angle Rolls can be fitted with traction tooling and rolls for effective rolling of beams as well as channels bent in the X-X axis or 'Hard Way" SECTION DIES FOR PLATE ROLLS For Plate Bending Machines with extended shafts, roll sets for profiles and tube or pipe can produced. Call to discuss capacities and pricing. "V" GROOVE ROLLS Roll Bar Stock and Square Tube on a 45° angle to Create a Unique Look. Available for all Models in both Smooth and Knurled. Made of Solid, Hardened, Tool Steel here at Carell Corp. CUSTOM ROLLS We manufacture Tooling In-House To Roll a Wide Range of Custom And Special Profile Shapes in a Variety of Material Types. CAP RAIL SOLUTION A For Aluminum & Brass Cap Profiles. Three Fully Contoured Polymer Rolls. Six Steel Shoulder Plates May be Required. Call for Capacities CAP RAIL SOLUTION B The Most Economical Cap Solution. 3 Semi-Contoured, Hardened Steel Inserts to Match the Cap. Most Commonly Used With Standard Tooling. Furnished Smooth. CAP RAIL SOLUTION C Best Suited For Production Jobs. 3 Fully Contoured, Hardened Steel Rolls Built To Match Your Cap Sample. Furnished Smooth. REPLACEMENT COMPONENTS Lost a piece or need a smooth surface component for working with soft or delicate material? We stock Smooth and Knurled standard roll components for all machines. CUSTOM TOOLING Send Drawings and/or Samples For Pricing on Custom Rolls And Accessories. Carell also can create custom tooling for other metal bending machines such as; PARMIGIANI, COMAC, FAMAR, ICARO, MEMOLI, CBC, SIMASV and more… Carell Corporation can handle your tooling/rolling needs for aluminum extrusions, satin/polished/pre-painted finished sections, steel/brass/aluminum decorative hand rails, oversized 'U' and 'C' shapes, overwide flats, half tube production from flats, hard way beam and channel rolling to name just a few.

  • Tank Head Machinery | Carell Corporation

    Our Dishing and Flanging machines are preferred by professional dished heads manufacturers worldwide. CARELL Dishing and Flanging Machines For Tank Head Forming Request-A-Quote By PARMIGIANI Parmigiani is a world leader manufacturer in the production of tank heads forming machines. Thanks to the feedback of our customers and our dedication to quality we are introducing the most advanced and powerful machines we've ever built. Parmigiani manufactures complete lines to produce dished ends for tanks and pressure vessels consisting of Hydraulic dishing presses equipped with manipulators for automatic indexing of round blanks and Flanging machines for ends with or without center-hole. Thanks to the continuous technological improvement our Dishing and Flanging machines are preferred by the world leading professional dished heads manufacturers. For More Information Call or Email Us Today! [email protected]

  • TESTIMONIALS | Carell Corporation

    Welcome to Our Testimonials Page Here are just a few of our thousands of satisfied customers If you would like to be featured, contact us for more information. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! ​ Welcome to Our Testimonials Page Here are just a few of our thousands of satisfied customers If you would like to be featured, contact us for more information Request-A-Quote Red Pepper Forge Inc - Carell MT500 & Eagle Model CP40-H We have been the proud owners of a CP40-H and MT500 for many years. Your company has given us great service and your products are high quality and long lasting with few maintenance issues. Thank you Jim Bomba, President, Red Pepper Forge, Inc. Howden - Carell 4RH 6/3 & Eagle Model CP40-H Howden North America first purchased our Carell CNC plate roll back in 2000 for our South Carolina facility. The machine was subsequently related to our plant in Mexico City. Throughout these sixteen years, we have found the Carell Plate Roll to be of outstanding quality, very reliable. Carell has always been very responsive and have provided excellent support both while machine was in SC, then in Mexico. I would certainly recommend Carell and Eagle. David G. Smith, Operations Director Howden North America, Managing Director Howden Mexico Laser Fabrication and Machine Co. Inc. Carell 303HV Angle Roll + 4RH CNC 8/7 Plate Roll + E-Matic CE/CN Bender, Eagle BA50 Section Roll My company has purchased several pieces of equipment from Carell Corporation. They have always provided excellent customer service. Their pricing is competitive and equipment arrives quickly. The equipment efficiently performs the tasks it was purchased to do. I will use Carell Corporation in the future. Alyson Orth, Laser Fabrication and Machine Co. Inc. Impact Storefront Designs - Carell ETM60 & Eagle CP30 Impact Storefront Designs is a team of building envelope specialists primarily focused on the fabrication and installation of glass. curtain wall, and storefront products. However, when we decided to tackle custom railing fabrication we turned to Eagle Bending Machines & Carell Corporation. Our team is now able to produce custom bent railings and metal work with superior craftsmanship. Our Eagle CP30 Roll Bender and Carell ETM-60 Rotary Pipe Bender has helped continue our tradition of top quality metal work as seen in our latest accomplishment at the Uncommon Charter School in Newark, NJ. These machines give us excellent results regardless of the magnitude of the project. ISD’s vision is one of simplicity; to fully control the fabrication, delivery, and installation of pre-assembled storefront products and our Eagle & Carell Bending Machines have also allowed us to add to the vast catalog of specialty products that we offer our customers. Mike Fileti,Operations Manager, IMPACT Storefront Designs Purolator Facet Inc. - Carell 3 & 4 Roll Plate Rolls of various sizes February, 2016 We at Purolator were interested in 4 roll plate rolls for long and small diameter perforated filter tubes with short unbent flats and perfect cylindrical dimensions, ready for our seam welding machines. These machines were auto-cycle and the operator does not need to touch the sheet. I was recommended to contact Carell by another engineer at Purolator that had made several prior purchases of other Carell rolls. We spoke to Mr. David Donnell who assisted us with the valuation and final equipment recommendation. We received 3 competitive proposals and chose Carell. We were completely satisfied with these 2 new Carell rolls. The machines worked as promised, which for me means a successful project. When contacting Carell, they are always responsive. They have Great customer service! The whole experience was nothing less than Excellent, and I would certainly recommend Carell Corporation to others. Doug Moser, Sr. Metals Design & Manufacturing Engineer , Purolator Facet, Inc. Sears Welding & Fabrication Sears Welding & Fabrication - Carell 307 Angle Roll + 8' x 3/8" Plate Roll I have depended on Eagle Bending & Carell for roll benders, custom tooling and technical support for quite a while. They are great to work with and quick to respond with quality equipment and the information I need." Pat Sears, Sears Welding & Fabrication Sonoco Steel Reels - Carell 308HV & 305HV Angle Rolls When you need the strength and durability of a steel reel, Sonoco has the product for you. When Sonoco began looking to purchase equipment to roll flat bar, I beam and channel, we looked to Carell Corporation because of their service and reputation for reliability. We spoke with Mr. Bill Richards at Carell. He was very knowledgeable about our application and helped guide us through the process of making the right equipment choice for our needs. In fact, we've been so pleased with the experience that we recently purchased additional equipment from them. If you're looking for reliable equipment backed by great technical support and service, look no further than Carell Corporation. Doug Ainsworth, Sonoco Steel Reel

  • Corner Notchers | Carell Corporation

    Carell Corporation's Hydraulic Corner Notching Machines use a patented self regulating gap adjustment which permits perfect shearing of both thin and thick materials without need of operator intervention. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! BACK TO TOP CORNER NOTCHING MACHINES Request-A-Quote Carell / SIMASV Hydraulic Corner Notching Machines use a patented self regulating gap adjustment which permits perfect shearing of both thin and thick materials without need of operator intervention. Machines are heavy duty and the work bed is constructed of GS500 Cast Alloy, precision machined and stress relieved. Lower frame is constructed of heavy steel tube and sheet. Several styles are available: AF - Fixed Angle, AF/P - Fixed Angle with Punch, AV - Variable Angle and AV/PA Variable Angle with Punch Units are capable of cutting from the apex of the notch or from the end. The machine bed is machined with dovetail slots to accept squaring arms, spring loaded sheet stops, side extensions or other accessories. Graduated reference scales are recessed in the bed. Vertical stroke tolerance is maintained by using two precision ground and hardened guideposts working through a heavy, oversized cast head structure. Head is also slotted to accept spring loaded optional sheet hold-downs. Each machine is furnished with a pair of blades, a pair of adjustable sheet squares, stroke limit adjustment, waste chute, foot pedal, service tool kit and instruction manual. A wide variety of optional equipment is available. All units are 3 phase and voltage must be specified on ordering. NEW! AV226/PA-CNC NOTCHER Extraordinary cutting precision equal to 0.1 ° Automation is often the answer to accelerating production. For this, S.I.M.A.S.V. has added NC capabilities to a variety of its models. For example, their latest innovation is the 30 ° >140 ° variable-angle hydraulic notching machine AV226/PA-CNC. It has been designed with system-regulating blades by means of an NC electronic control integrated to the machine. This notcher was in fact designed to meet the strict accuracy requirement of the customer European Space Research & Technology Center – ESTEC The AV226/PA-CNC model distinguishes itself from the other notchers in the market because its blades are moved singularly and controlled by an electronic NC. Thanks to this system, the machine achieves an extraordinary cutting precision equal to 0.1 ° A wide range of optional and customized equipment enhances the extensive standard equipment of the machine AF/B Fixed Angle AF 226/B Notching 0.220 Capacity + 8.66 Blades + 90° Angle AF 226/B Notching 0.300 Capacity + 8.66 Blades + 90° Angle AF/P Fixed Angle with Punch Notching 0.300 Capacity + 9.84 Blades + 90° Angle Punching 1.125 x 11Ga BACK TO TOP AV/B Variable Angle AV 224/B Notching 10 Ga Capacity + 8.66 Blades + 30° to 140° Angle AV 226/B Notching 0.220 Capacity + 8.66 Blades + 30° to 140° Angle AV/PA Variable Angle with Punch AV 224/PA Notching 10Ga Capacity + 8.66 Blades + 30° to 140° Angle Punching 1.125 x 12Ga AV 226/PA Notching 0.220 Capacity + 8.66 Blades+ 30° to 140° Angle Punching 1.125 x 11Ga LC & AV Series Several Models with capacity up to 3/8 Plate, call for Information BACK TO TOP

  • Rebar Benders & Shears | Carell Corporation

    CARELL Rebar Benders produce quality bends swiftly and efficiently to the desired degree with electric limit stops. Our Units feature TEFC electric motors, continuous oil bath reducers, safety guards, E-Stop switches, foot pedal operation and a tooling set. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! REBAR BENDERS & SHEARS True Mobility • Rugged Frames & Low Maintenanc e The Best Solution For Your Rebar Fabricating Requirements! CARELL In-Stock Specials Request-A-Quote Rebar Benders & Cutters from Heavy Production to Economical uni ts. We offer Combination Benders with Shears, Benders, Portable Bar Shears, Stirrup Benders, Spiral Applications, Optional Tables & Tooling for your production. BENDER & SHEAR COMBOS REBAR BENDERS PORTABLE YARD SHEARS STIRRUP BENDERS Scroll Down to Click Images & Links for descriptions of standard equipment, options & technical specifications BACK TO TOP TP-SERIES COMBO REBAR BENDERS W/SHEARS Cutting and Bending in One Machine! CARELL In-Stock Specials Request-A-Quote BACK TO TOP Each TP-Series Rebar Bender & Shearing station produces quality bends swiftly and efficiently to your desired degree with electric limit stops . TP Series Benders have a mechanical bar shear on board with an adjustable backstop , safety guard and E-Stop . Standard with 6 BEND programmable repeat memory digital controls STANDARD FEATURES: • Automatic Hands Free Operation: Bending sequence can be controlled by foot pedal switch & E-Stop Pins . • Heavy Duty Work Head: Solid steel top rotary plate mounted in a heavy-duty welded steel base frame. • Forward & Reverse Controls: Standard controls allow clockwise/counterclockwise operation. • Bends up to 360 Degrees in one pass operation. • Quick Change Tooling: Simple spindle design allows for tooling changes in seconds! • Shears: Built on a heavy cast frame the speed reducer assembly includes interchangeable multi-sided blades, a safety shield and E-Stop. Shear cycles with bend rotation. • Portable: Equipped with 4 large casters for ease of mobility. • Electrical System: Switchgear consist of a Main fuse group, low voltage controls, motor overload protection, reversing low voltage relays and main power switch with indicator lamp. • 24VAC Low Voltage Controls • Safety Protection: Equipped with shield, emergency stop palm switch & limit cut-out • Tooling: Includes one set of counter pins, main arbor pin, squaring/checking block, tool tray and instruction manual. All tooling is heat treated for durability. COMBO BENDER/SHEAR REBAR BENDER P-SERIES REBAR BENDERS Versatile High-P erformance Rebar Bending "Made to Build" CARELL In-Stock Specials Request-A-Quote BACK TO TOP Spiral Tooling Large Radius Arm Angle Control Long Saddles Our P-Series Rebar Benders use a rotating head with a forming arbor and lateral pins around which the bar is bent. Quality bends are produced swiftly and efficiently to the desired degree with electric limit stops . Rotation powered via TEFC electric motor and a continuous oil bath speed-reduction unit . Safety guards and stop switches are standard. STANDARD FEATURES: • Automatic hands free opera tion: Be nding sequence can be operated by foot pedal switch with E-Stop Pins . • Heavy Duty Work Head: Solid steel top rotary plate mounted in a heavy-duty welded steel base . • Forward & Reverse Controls: S tandard controls allow clockwise/counterclockwise operation. • Bends up to 360 Degrees in one pass operation. • Quick Change Tooling: Simple spindle design allows for tooling changes in seconds ! • Portable: Equipped with 4 large casters for ease of mobility. • Electric al System: Switchgear consist of a Main fuse group, low voltage controls, motor overload protection, reversing low voltage relays and main power switch with indicator lamp. • 24VAC Low Voltage Controls • Safety Protection: Equipped with safety shield and emergency stop palm switch. • Tooling: Includes one set of counter pins, main arbor pin, squaring/checking block, tool tray and i nstruction manual. All tooling is heat treated for durability. C-SERIES REBAR YARD SHEARS Your Choice of 6 Models " Designed For Job Site Use" CARELL In-Stock Specials Request-A-Quote BACK TO TOP Our C- Series Rebar Shears are designed for job site use and abuse as primary criteria. Every machine is equipped with three speed reduction sections for maximum cutting power with minimal energy usage. Units use TEFC electric motors, are equipped with foot pedal and manual controls for maximum versatility. Each comes with wheels, safety covers and guards. STANDARD FEATURES: • Powered Operation: Units powered by TEFC electric motors for swift cutting/shearing • Extra Heavy Frame: Frame and reduction unit are in heavy steel plate & castings • Controls: Shear actuation is via foot pedal and/or manual lever for • Quick Change Blades: Each blade has 8 cutting sides and are easily changed • Single Speed operation with continuous oil bath heavy-duty reduction unit • Portable Unit with Wheels: Every unit equipped with 2 large wheels for Mobility! • Electrical System: Equipped with a magnetic motor shutoff for motor overload protection. • Safety Protection: Top shield covers shear area including limit switch, anti-repeat lock & overload protection. YARD SHEARS ST-SERIES REBAR STIRRUP BENDERS Easy to Transport, Compact Design with Removable Legs CARELL In-Stock Specials Request-A-Quote BACK TO TOP Our ST-16 Stirrup Bender is designed to rapidly bend stirrups and ties to the desired degree using electric limit stops. Safety guard and Emergency stops are standard STANDARD FEATURES: • Heavy Duty Work Head: Solid steel top rotary plate mounted in a heavy-duty welded steel base . • Removable L egs for easy transport . • Bends up to 270 Degrees in one pass operation, includes rotation inversion switch • Quick Change Tooling: Simple spindle design allows for tooling changes in seconds! • Electrical System: Main fuses, low voltage controls 24 VAC, motor overloads and reversing contactors, main switch & E-Stop. • Safety Protection: Equipped with emergency stop palm switch and limit cut-out • Standard: Instruction manual, one set of counter pins, main arbor pin, arbor sleeves, remote foot pedal, length stop and squaring arm/checking block. STIRRUP BENDER PS-SERIES REBAR STIRRUP BENDERS Digital Control with Program Memory For Up To 20 Bend Angles CARELL In-Stock Specials Request-A-Quote BACK TO TOP PS-Series includes digital bend angle control and full base cabinet. It is designed for automatic pre-set bending of each step in the program. STANDARD FEATURES: • Heavy Duty Work Head: Solid steel top rotary plate mounted in a heavy-duty welded steel base . • Portable Unit: Every unit equipped with 4 large casters for ease of mobility. • Bends up to 270 Degrees in one pass operation, includes rotation inversion switch • Quick Change Tooling: Simple spindle design allows for tooling changes in seconds! • Electrical System: Main fuses, low voltage controls 24 VAC, motor overloads and reversing contactors, main switch & E-Stop. • Safety Protection: Equipped with emergency stop palm switch and limit cut-out • Standard: Instruction manual, one set of counter pins, main arbor pin, arbor sleeves, remote foot pedal, length stop and squaring arm/checking block. PS16 Stirrup Bender

  • 4 Roll Double Pinch | Advanced Systems

    CARELL 4 roll plate rolls equipped with advanced technology sytems are: i-DIAGNOSTIC - immediate fault detection system PARALLELISM System - proportional valves hydraulic flow control FACILE - Electric Component Plug and Play connectors HI-TECH HYDRAULICS - Infinite variable hyraulic speed and pressure control BACK TO TOP VBH Technology Active Extended Diagnostic Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty?… Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more....i-Diagnostic: a revolution in customer support. Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault VBH Technology I-DIAGNOSTIC The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Parallelism System Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm BACK TO TOP PPS HYDROTRONIC Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Advanced Wiring System BACK TO TOP FACILE Advanced Hydraulic System Infinitely variable adjusting speeds Infinitely variable bending pressure BACK TO TOP The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. HI-TECH HYDRAULIC

  • Tube & Pipe Benders | Carell Corporation

    CARELL uses state of the art technologies to bend with or without mandrels or using rotary compression that allow 180° bends with top finish quality. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! ​ ETM SERIES ETM SERIES The ETM series is equipped with state of the art technologies meant to bend with or without mandrel tubes and profiles, and capable of bending both in right and left direction. The range in diameter is from 1/2 inch up to 3 inches and can make curves over 180° with top finish quality for a minimum bending radius of 3 x the tube diameter. Thanks to our new “Digital Bend Programming Touch Screen”, these machines are extremely easy to use: it enables selection of up to 99 programs each of them with a 5-stop sequence in the bending operation with automatic adjustment for material springback. Moreover, it can also save and store each project as a repeatable program. ETM-60HD Request-A-Quote BACK TO TOP ETM80HD ETM-80HD Request-A-Quote BACK TO TOP ETM90HD ETM-90HD Request-A-Quote BACK TO TOP ETM120 ETM-120HD Request-A-Quote BACK TO TOP ETM150 ETM-150HD Request-A-Quote BACK TO TOP PEDRICK ROTARY COMPRESSION BENDERS Request-A-Quote BACK TO TOP Carell Corporation is proud to be a National Distributor of Pedrick Rotary Compression Benders! Pedrick Tool & Machine Co. founded in 1875 in Philadelphia,PA, developed our line of rotary compression bending machines for shipbuilding, petro-chemical, industrial and maintenance applications worldwide using the most advanced materials and components in machine construction for bending heavy wall tube, pipe and structural sections. The line includes 12 models to serve all budgets and applications. Bends produced on a 3D bend radius meet American Petroleum Institute (API) specifications for ovality (flattening) and wall thinning. THE CONCEPT: The Rotary Compression Bending Principle uses a stationary forming die and a powerful wiper arm that rotates around the die which pulls the work piece around the die to create the bend. The wiper arm locks into the rotating top plate. A variety of structural, roll formed and extruded sections can also be formed using the rotary compression process saving time and money! STANDARD EQUIPMENT: These Pedrick machines have a work surface and rotating top plate in heavy normalized steel plate mounted on a solid cast or alloy steel base frame. The bending arm is powered by an electric self braking, brushless SEW-Eurodrive right angle motor reduction unit mounted under the table. Bend cycle is controlled by a reversing contactors, motor overload protection modules and a control transformer, all which meet NEC, JIC and UL specifications. Switchgear is enclosed in a NEMA style cabinet complete with an external, Lock-Out/Tag-0ut fused disconnect. Adjustable limit switches and hand held controls are standard. Features: (click for pdf) • Mechanically driven. (No hydraulics or pneumatics are used to bend pipe or tube) • Heavy Duty Cast Iron or Steel Housing • Helical Bevel Gear Reducer with a TEFC Motor & Brake • Heat Treated Alloy Shafts • Spherical Roller Bearings • NEMA 12 Control Box Meets NEC JIC Specs • Limit Switch For Angle Selection and Automatic Reverses Advantages: • Quick tool changeovers • Adjustable limit switches • Requires minimal maintenance • 12 Models and Portable units available! Options: • Tooling is optional and quoted according to production needs • Digital controls are optional to substitute manually adjusted limit switches • Machine Voltages can be arranged for any country or electrical grid. (click chart for pdf) Machines are shipped direct from our facility to your location after extensive testing by our factory trained mechanics UNI SERIES-MANDRELESS UNI SERIES TUBE & PIPE BENDERS Mandreless Models: UNI-42 UNI-60 UNI-63 UNI-70/C UNI-76 UNI-89 Rotary Benders built for durability, constructed in steel yet economically priced and designed with compact footprints, quick change tooling system and are digitally programmable for precision repeatability. Request-A-Quote BACK TO TOP UNI-42 BENDER 3/4" Mandreless Rotary Tube & Pipe Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners UNI-60 BENDER 1-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners, Mandrel Kit for Low Volume Mandrel Bending, Tight Radius Accessories UNI60 UNI-60 Combi-Cal 1-1/2" Mandreless Rotary Draw & Roll Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners UNI-63 BENDER 1-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive, 220/460V, 3 Phase OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners, Mandrel Kit for Low Volume Mandrel Bending, Tight Radius Accessories UNI-70/C BENDER 2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 2 Drive Arbor Sizes Supplied UNI-76 BENDER 2-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 3 Drive Arbor Sizes Supplied OPTIONS Tube & Pipe Tooling and Kits Tight Radius Accessories UNI-89 BENDER 3" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 3 Drive Arbor Sizes Supplied OPTIONS Tube & Pipe Tooling and Kits Tight Radius Accessories UNI SERIES-MANDREL Request-A-Quote U NI MANDREL TYPE ROTARY TUBE / PIPE BENDERS Mandrel Models: UNI-70/HC UNI-80 UNI-90 Rotary Benders built for durability, constructed in steel yet economically priced and designed with compact footprints, quick change tooling system and are digitally programmable for precision repeatability. BACK TO TOP UNI-70HC BENDER 1-1/2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ UNI-80 BENDER 2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable Dual Speed Bending, Electric Powered Rotary Drive OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ UNI-90 BENDER 2-1/2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable Dual Speed Bending, Electric Powered Rotary Drive OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ BACK TO TOP

  • Plate Roll Overview | Carell Corporation

    Plate or Sheet Bending Rolls Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment in Plate Rolls. Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications PLATE ROLLS Request-A-Quote Overview: Plate or Sheet Bending Rolls fall into 2 general categories, Single or Double Pinch However they may have different geometries or operational features. Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment (ROI). CLICK LINKS TO GO TO- General Common Roll Styles: ( also known as High Speed 2 Roll Automatic Cycle Plate Rolls) (also known as Single Initial Pinch or I.P. Rolls or Slip Rolls) (also known as 3 Roll Double Initial Pinch) ( also known as 4 Roll Double Initial Pinch or simply 4 Rolls ) (available in a variety of the above styles) 2 ROLL MACHINES 3 ROLL INTIAL PINCH 3 ROLL DOUBLE PINCH 4 ROLL DOUBLE PINCH 3 ROLL VARIABLE TRANSLATING GEOMETRY AUTOMATED CYCLE & SPECIALTY ROLLS VERTICAL ROLLS Click Here To Learn More About Making The Right Choice For Your Application PLATE ROLL SELECTION GUIDE PLATE ROLLS 4 Roll Double Pinch Plate Rolls 4 Roll Double Pinch Manufacturing Range: 1' to 26' Long - 16 GA to 6" thick (also known as 4 Roll Double Initial Pinch or simply 4 Rolls) BACK TO TOP Carell Plat e Rolls are built tough for longer machine life and designed to minimize maintenance. Our plate rolls are available in over 60 sizes with capacities from 16 gauge to 6 inches . Carell's range of standard models provides unmatched flexibility and coverage of most any plate rolling requirement. They can be built to handle a wide range of specific rolling requirements that includes shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, patterns for corrugated material, vertical rolling applications and more! 4ROLL PLATE ROLL MODELS 4 ROLL 3 Roll Double Initial Pinch Plate Roll 3 Roll Double Pinch Manufacturing Range 1' to 26' Long - .05" to 6" thick also known as: 3 Roll Double I nitial Pinch BACK TO TOP They are available from light to extremely heavy capacities and sometimes referred to as "double pinch pyramid plate rolls’"or "double initial pinch plate rolls". Three roll styles have fixed position top rolls and two offset rollers or "lateral rolls", one on each side and include drop end yokes for easy extraction of the work-piece .Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body. 3ROLL PLATE ROLL MODELS 3 ROLL VARIABLE GEOMETRY 3 Roll Variable Translating Geometry Plate Rolls 3 Roll Translating Geometry Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick (also known as 3 Roll Variable Translating Geometry) BACK TO TOP Variable Translating Geometry Plate Rolls are built for medium, heavy to extremely thick plate applications. The top roll moves up/down and the lower two rolls each move horizontally . This lower roll movement allows increasing the offset distance from the top roll and commensurately increasing mechanical advantage in bending. By adjusting the geometry they can be used similar to single pinch, double pinch and pyramid style machines and require minimal sheet movement during the pre-bend operations. 3ROLL VARIABLE TRANSLATING GEOMETRY MODELS 3 Roll Initial Pinch or Single Initial Pinch Plate Rolls Initial Pinch-Hydraulic & Mechanical 3' to 12' Long - 1/2" to 26Ga Capacites (also known as 3 Roll Single Initial Pinch or I.P. Rolls or Slip Rolls) BACK TO TOP Initial Pinch or Single Initial Pinch Plate Rolls are generally for lighter capacity applications and may be electro-mechanical or hydraulic. The upper roll is in a fixed position; the lower pinch roll can move up/down to pinch the material. The third roll (the forming roll) is also adjustable. They are cost effective but in contrast may be more labor intensive in a production setting. 3ROLL INTIAL PINCH PLATE ROLL MODELS INITIAL PINCH Vertical Format Plate Rolls Vertical Rolls BACK TO TOP Vertical Format Plate Rolls can be of nearly any geometry, double pinch, single pinch or pyramid. Vertical rolls are most often used for rolling large diameters and can be advantageous when used in the field for storage tank production. Carell offers automated Vertical Tank Production Systems which are fed from coil stock and can include vertical sheet cutoff and automatic vertical seam welding among other options. These Systems can be used in-house or in the field and increase production output while reducing labor input VERTICAL PLATE ROLL MODELS Automatic Cycle & Specialty Plate Rolls Auto 4 Roll Auto 2 Roll Special Rolls BACK TO TOP Automatic Cycle Plate Rolls are designed to rapidly produce radiused and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production . Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the Hi-Tech unit becomes a powerful tool reducing part throughput & handling time to an absolute minimumn setting. AUTOMATIC CYCLE & SPECIALTY ROLL MODELS AUTOMATED SYSTEMS VERTICAL ROLLS

  • STRADIVARI-3D-CNC-CONTROL

    CARELL 4 roll plate rolls VBH Series are available with the "STRADIVARI" equipped witha 19" display. that functions just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. Providing an easy-to-use operator experience. STRADIVARI 3D CNC CONTROL Parmigiani Plate Rolls Premium Control Option CARELL In-Stock Specials Request-A-Quote Discover the most advanced 3-D CNC THE ULTIMATE CNC CONTROL CENTER Welcome to Stradivari, your new rolling control station. Everything you need to run an efficient rolling operation can be found here BE INDEPENDENT FROM OPERATOR SKILL Easy to use. Easy to program. Accuracy & Productivity. STRADIVARI® software has been developed in house by Parmigiani's R&D team of experts; technicians with long experience in plate rolling, having two major targets in mind: Controls that are easy-to-use without any particular CNC experience and to maximize production flexibility to be independent from the operator's skill. BACK TO 4ROLLS Parmigiani plate rolls grow with your business… Upgrade your basic Parmigiani control whenever you want! The STRADIVARI® now incorporates 3D-ROLLCAD® A REAL 3D CAD SOFTWARE, fully integrated in the CNC, the Stradivari® automatically creates the bending sequence starting from a drawing. This means that you are no longer limited to pre-set standard shapes! Just draw the shape in the 3D-ROLLCAD®, and you will have the full bending sequence automatically generated by the software. But we have done more: a powerful macro with conversational data input that allows you to draw shapes in 3D ROLLCAD® without previous cad experience. Of course the STRADIVARI® can still work in the old way: starting from a menu of standard shapes (cylindrical, oval, polycentric, bucket ect.) and simply entering the shell data -radius, thickness, width, type of material- the control automatically creates the 3D drawing of the workpieces and the complete bending program with all the necessary bending steps. If necessary the program that is theoretically calculated by the control can be easily optimized by the operator. For more details about 3D ROLLCAD® or how you can upgrade your system contact us Today! Carell Industrial Solutions: (251)937-0947 BACK TO TOP STRADIVARI 3D CNC

  • Catalogs | Carell Corporation | United States

    Welcome to Our Product Catalogs Page! Plate Rolls, Angle Rolls, Rebar Benders & Shears, Tube & Pipe Benders, Ornamental Iron Scroll & Twisting Machines, Vertical Rolls, Automated Systms, Horizontal Presses, Corner Notchers and More! Welcome to Our Product Catalogs Page! Select a Category, Image or Link to View Printable PDFs in Detail CARELL PRODUCT CATALOGS Click Image for PDF CARELL NEW PRODUCT CATALOG All Machines in Detai l CARELL PRODUCT LINE OVERVIEW ANGLE ROLLS 3000 SERIES Double Pinch, 1" to 10" Angle PARMIGIANI VBH Series 4 Roll Double Pinch Plate Rolls PARMIGIANI TBH Series 3 Roll Double Pinch Plate Rolls PARMIGIANI PCO Series Translating Geometry VERTICAL SYSTEMS CONE ROLLING ETM SERIES PIPE BENDERS Tube/Pipe Bender s E-MATIC SERIES PIPE BENDERS Tube/Pipe Bender s REBAR BENDERS, SHEARS & STIRRUP BENDERS UNI SERIES Rotary Tube/Pipe Benders

  • 3000 SERIES CNC OPTIONS | Carell Corporation

    Carell offers professional fabricating machines and solutions. Plate Rolls, Angle Rolls, Tube & Pipe Benders, Ornamental Benders and more CNC3i Request-A-Quote Standard Features Dual LED Digital Displays monitor bending roll positions Double Pinch Geometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations *with standard equipment Capacities* Flats Hard: 2" x 5/16" Ø16 Flats Easy: 2-3/8" x 5/8" Ø18 Pipe Schedule 40: 1-1/4" Ø20 Angle Leg-in: 1-1/2 x 3/16" Ø18 Series PDF Brochure 302HV Specification Chart Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides 3000 Series Control Options CNC3.1V The CARELL 302HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls.

  • ABOUT US | Carell Corporation

    Carell was founded to fill a need for tough, dependable plate rolls, angle rolls, pipe benders, horizontal presses and various other benders by providing the broadest range of high quality bending machines, options and tooling to match any budget and application. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! ​ A Simple Philosophy.. . Offer The Best Roll Benders... ...and back them up with the Best Warranty in the Industry to prove it! About Us Google Maps Find Us On CONTACT US Carell Corporation was founded to fill a need... for tough, dependable Plate Rolls, Angle Rolls Tube & Pipe Benders and other fabricating machines capable of working day after day with minimum down time. Our quest in worldwide manufacturing solutions has produced proven results that f rom the best materials inside and out, come the strongest machines ever built. All our equipment is designed and tested in the field to offer unparalleled performance under the toughest conditions. It's no coincidence that the strongest machines come with the strongest warranty ever written! Every specification is carefully thought out to produce the best end product possible to meet the demands of today's industry. Located conveniently in Stapleton, Alabama at the juncture of major east/west and north/south interstate arteries and the Port of Mobile. Carell Corporation inventories and supports the broadest range of bending machines, tooling and options to match any budget or application. Our Team of Factory Trained Technicians, Application Engineers, Tooling Designers and Support Staff provide you with solutions for the life of your machine. Carell’s Testing Facility and CNC Machine Shop produces Custom Rolls and Tooling In-house to accomplish the most demanding of roll bending applications. We are Solution Oriented and have an extensive stock of machines- tooling-parts ready to ship to your location. No Shortcuts… every specification is carefully thought out to produce the best end product possible and.... backed by an UNMATCHED Warranty and Professional Customer Service! 100% TOTAL PARTS COVERAGE We Back Our Benders with UNMATCHED Warranties! 100% TOTAL PARTS COVERAGE - Including OEM components! Warranty periods vary from 12 to 24 months depending on the bending machine model. Parts are FOB Eagle Bending Machines for units used under normal indoor working conditions. All warranties are conditional, exclude labor and are subject to limitations. Please contact us for details.

We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, Simasv and More!

This website is 100% Managed, Created and Produced by Glen D. Ross, Marketing Director @ Carell Corporation & Eagle Bending Machines, Inc.

Webmaster, Art Director, Graphic Designer, Photographer, Videographer, Publisher and Producer

FMA

Fabricators &

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Association

We are also the Proud Supporters of:

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National Ornamental

Miscellaneous Metals

Association

Artist Blacksmith  Association of North America

Artist Blacksmith

Association of

North America

American  Welding Society

American 

Welding Society

Society of Manufacturing Engineers

Society of Manufacturing

Engineers

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Carell Corporation • Eagle Bending Machines

Phone: 251-937-0947 • Fax: 251-937-4742
P.O. Box 99, 34225 U.S. Hwy 31 • Stapleton, AL 36578-0850, U.S.A

For more information email to: [email protected] or [email protected]

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