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- FABRICATION NATION | Carell Corporation
Fabrication Nation Radio and Podcast covering the latest in the fabrication industry and playing a Gumbo of The World's Finest Rock to help you get thru your work day! Welcome to Fabrication Nation Playing a Gumbo of The World's Finest Rock We’ve got the music to keep your crew fired up and powering through the day. This is the soundtrack that fuels your grind and shapes America. From timeless classics to rowdy country rock and everything else that gets you moving. Whether you’re on the job or just need a boost, we’ve got something to keep everyone pumped and pushing through the workday! This is your Station! Our gift to you, The American Worker. The backbone of our great country. Fabrication Nation Radio—turn it up and let’s crush the day! Live 8:00am - 5:00pm Monday - Friday Request Line: 251-459-1038 Fabrication Nation - Interviews Fabricaton Nation, where American ingenuity takes center stage! This isn’t just another radio station; it’s your backstage pass to the heart and soul of the fabrication and manufacturing industries. Join us as we sit down with the visionaries and hard-hat heroes who are not only driving innovation but are also championing the spirit of American craftsmanship. From the blue-collar backbone of our great nation to the cutting-edge technologies shaping our future, we'll dive into what makes these industry leaders tick, why they’re passionate about their work, and their bold predictions for where we're headed next. It’s a celebration of the American Dream, the unsung heroes who keep our factories humming, and the promise of a future built on the principles of "Made in America." So grab your steel-toed boots and a cup of coffee, and let’s make America’s manufacturing great again, one episode at a time! Tell Us Your Story! First name* Last name Phone Email* Write a message Submit
- Rebar Benders & Shears | Carell Corporation
CARELL Rebar Benders produce quality bends swiftly and efficiently to the desired degree with electric limit stops. Our Units feature TEFC electric motors, continuous oil bath reducers, safety guards, E-Stop switches, foot pedal operation and a tooling set. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! REBAR BENDERS & SHEARS True Mobility • Rugged Frames & Low Maintenanc e The Best Solution For Your Rebar Fabricating Requirements! CARELL In-Stock Specials Request-A-Quote Rebar Benders & Cutters from Heavy Production to Economical uni ts. We offer Combination Benders with Shears, Benders, Portable Bar Shears, Stirrup Benders, Spiral Applications, Optional Tables & Tooling for your production. BENDER & SHEAR COMBOS REBAR BENDERS PORTABLE YARD SHEARS STIRRUP BENDERS Scroll Down to Click Images & Links for descriptions of standard equipment, options & technical specifications BACK TO TOP TP-SERIES COMBO REBAR BENDERS W/SHEARS Cutting and Bending in One Machine! CARELL In-Stock Specials Request-A-Quote BACK TO TOP Each TP-Series Rebar Bender & Shearing station produces quality bends swiftly and efficiently to your desired degree with electric limit stops . TP Series Benders have a mechanical bar shear on board with an adjustable backstop , safety guard and E-Stop . Standard with 6 BEND programmable repeat memory digital controls STANDARD FEATURES: • Automatic Hands Free Operation: Bending sequence can be controlled by foot pedal switch & E-Stop Pins . • Heavy Duty Work Head: Solid steel top rotary plate mounted in a heavy-duty welded steel base frame. • Forward & Reverse Controls: Standard controls allow clockwise/counterclockwise operation. • Bends up to 360 Degrees in one pass operation. • Quick Change Tooling: Simple spindle design allows for tooling changes in seconds! • Shears: Built on a heavy cast frame the speed reducer assembly includes interchangeable multi-sided blades, a safety shield and E-Stop. Shear cycles with bend rotation. • Portable: Equipped with 4 large casters for ease of mobility. • Electrical System: Switchgear consist of a Main fuse group, low voltage controls, motor overload protection, reversing low voltage relays and main power switch with indicator lamp. • 24VAC Low Voltage Controls • Safety Protection: Equipped with shield, emergency stop palm switch & limit cut-out • Tooling: Includes one set of counter pins, main arbor pin, squaring/checking block, tool tray and instruction manual. All tooling is heat treated for durability. COMBO BENDER/SHEAR REBAR BENDER P-SERIES REBAR BENDERS Versatile High-P erformance Rebar Bending "Made to Build" CARELL In-Stock Specials Request-A-Quote BACK TO TOP Spiral Tooling Large Radius Arm Angle Control Long Saddles Our P-Series Rebar Benders use a rotating head with a forming arbor and lateral pins around which the bar is bent. Quality bends are produced swiftly and efficiently to the desired degree with electric limit stops . Rotation powered via TEFC electric motor and a continuous oil bath speed-reduction unit . Safety guards and stop switches are standard. STANDARD FEATURES: • Automatic hands free opera tion: Be nding sequence can be operated by foot pedal switch with E-Stop Pins . • Heavy Duty Work Head: Solid steel top rotary plate mounted in a heavy-duty welded steel base . • Forward & Reverse Controls: S tandard controls allow clockwise/counterclockwise operation. • Bends up to 360 Degrees in one pass operation. • Quick Change Tooling: Simple spindle design allows for tooling changes in seconds ! • Portable: Equipped with 4 large casters for ease of mobility. • Electric al System: Switchgear consist of a Main fuse group, low voltage controls, motor overload protection, reversing low voltage relays and main power switch with indicator lamp. • 24VAC Low Voltage Controls • Safety Protection: Equipped with safety shield and emergency stop palm switch. • Tooling: Includes one set of counter pins, main arbor pin, squaring/checking block, tool tray and i nstruction manual. All tooling is heat treated for durability. C-SERIES REBAR YARD SHEARS Your Choice of 6 Models " Designed For Job Site Use" CARELL In-Stock Specials Request-A-Quote BACK TO TOP Our C- Series Rebar Shears are designed for job site use and abuse as primary criteria. Every machine is equipped with three speed reduction sections for maximum cutting power with minimal energy usage. Units use TEFC electric motors, are equipped with foot pedal and manual controls for maximum versatility. Each comes with wheels, safety covers and guards. STANDARD FEATURES: • Powered Operation: Units powered by TEFC electric motors for swift cutting/shearing • Extra Heavy Frame: Frame and reduction unit are in heavy steel plate & castings • Controls: Shear actuation is via foot pedal and/or manual lever for • Quick Change Blades: Each blade has 8 cutting sides and are easily changed • Single Speed operation with continuous oil bath heavy-duty reduction unit • Portable Unit with Wheels: Every unit equipped with 2 large wheels for Mobility! • Electrical System: Equipped with a magnetic motor shutoff for motor overload protection. • Safety Protection: Top shield covers shear area including limit switch, anti-repeat lock & overload protection. YARD SHEARS ST-SERIES REBAR STIRRUP BENDERS Easy to Transport, Compact Design with Removable Legs CARELL In-Stock Specials Request-A-Quote BACK TO TOP Our ST-16 Stirrup Bender is designed to rapidly bend stirrups and ties to the desired degree using electric limit stops. Safety guard and Emergency stops are standard STANDARD FEATURES: • Heavy Duty Work Head: Solid steel top rotary plate mounted in a heavy-duty welded steel base . • Removable L egs for easy transport . • Bends up to 270 Degrees in one pass operation, includes rotation inversion switch • Quick Change Tooling: Simple spindle design allows for tooling changes in seconds! • Electrical System: Main fuses, low voltage controls 24 VAC, motor overloads and reversing contactors, main switch & E-Stop. • Safety Protection: Equipped with emergency stop palm switch and limit cut-out • Standard: Instruction manual, one set of counter pins, main arbor pin, arbor sleeves, remote foot pedal, length stop and squaring arm/checking block. STIRRUP BENDER PS-SERIES REBAR STIRRUP BENDERS Digital Control with Program Memory For Up To 20 Bend Angles CARELL In-Stock Specials Request-A-Quote BACK TO TOP PS-Series includes digital bend angle control and full base cabinet. It is designed for automatic pre-set bending of each step in the program. STANDARD FEATURES: • Heavy Duty Work Head: Solid steel top rotary plate mounted in a heavy-duty welded steel base . • Portable Unit: Every unit equipped with 4 large casters for ease of mobility. • Bends up to 270 Degrees in one pass operation, includes rotation inversion switch • Quick Change Tooling: Simple spindle design allows for tooling changes in seconds! • Electrical System: Main fuses, low voltage controls 24 VAC, motor overloads and reversing contactors, main switch & E-Stop. • Safety Protection: Equipped with emergency stop palm switch and limit cut-out • Standard: Instruction manual, one set of counter pins, main arbor pin, arbor sleeves, remote foot pedal, length stop and squaring arm/checking block. PS16 Stirrup Bender
- 303HV | Carell Corporation
The CARELL 303HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 303HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Series PDF Brochure 303HV Specification Chart CARELL's 303HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. CARELL In-Stock Specials Request-A-Quote Angle 2- 1/4" • Pipe 1-1/2" • Flats 3" Capacities* Flats Hard: 2-3/8" x 3/8" Ø20 Flats Easy: 3" x 3/4" Ø18 Pipe Schedule 40: 1-1/2" Ø20 Angle Leg-in: 2 x 3/16" Ø28 *with standard equipment Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- Videos | Carell Corporation | United States
CARELL & EAGLE PRODUCT APPLICATION VIDEO DEMONSTRATIONS CARELL & EAGLE PRODUCT APPLICATION VIDEO DEMONSTRATIONS BACK TO TOP CLICK QUICK REFERENCE BELOW TO JUMP TO YOUR CATAGORY PLATE ROLLS ANGLE ROLLS EAGLE BENDING MACHINES TUBE & PIPE BENDERS ORNAMENTAL BENDERS & BAR WORKERS HORIZONTAL PRESSES CLICK IMAGE TO PLAY VIDEO PLATE ROLLS PLATE ROLLS BACK TO TOP CARELL 4 Roll Plate Roll with Stradivari CNC Control by PARMIGIANI CARELL Automated Production Systems CARELL 4-Roll Plate Rolls VBH Series CARELL-TV40 3 Roll Plate Roll CARELL 2 Roll Part Demo CARELL - FAMAR CPI 30 1 6 SP Round Tube ANGLE ROLLS ANGLE ROLLS BACK TO TOP CARELL - 3000 series Angle Rolls by COMAC CARELL Angle Rolls by COMAC Overview CARELL 307HV4-CNC Independent adjustment of both lateral bending rolls CARELL 304HV with Easy Clean Pancake Coil Application CARELL 305CNC ShortShaft with Tooling for Steel Pipe Coils CARELL 304Hv extended shaft with Molding Tools EAGLE EAGLE BENDING MACHINES SECTION BENDERS BACK TO TOP EAGLE - BA35 in Motion EAGLE - CPS20 Stainless Steel Coil EAGLE - Falcon Motorcycles custom exhaust pipe fabrication EAGLE - CP30PRM Bending Aluminum Profile EAGLE - CP40H with ATSC Spiral Device EAGLE - CP40H Spiral Device-Part 2 TUBE & PIPE TUBE & PIPE BENDERS BACK TO TOP CARELL ETM Series Tube & Pipe Benders by Memoli Carell UNI76 Rotary Bender w Mandrell Support Arm rolling pipe CARELL PEDRICK D20 - Bending 5" Pipe CARELL ETM90 - Solid Round Stock CARELL ETM Series Tube & Pipe Bender Control Overview CARELL ETM60 Tube & Pipe Bender ORNAMENTAL ORNAMENTAL BENDERS & BAR WORKERS BACK TO TOP CARELL-SIMASV T22 Scroll Articulated Former - Single CARELL-SIMASV T22 Scroll Articulated Former - Flat Stock CARELL-SIMASV T22 Scroll Articulated Former - Square Stock HORIZONTAL PRESSES HORIZONTAL PRESSES BACK TO TOP CARELL offers the trusted line of SIMASV Horizontal Presses CARELL T22 Articulated Former by SIMASV - Flat Stock CARELL T70 SIMASV horizontal bending press - 2 Axis Programming CARELL T100 SIMASV horizontal bending press - 100 tons power CARELL T120 SIMASV horizontal bending press - "Smart Factory" intelligent with 120 tons power! CARELL T150 SIMASV horizontal bending press - strong and sturdy w/150 tons power! ________________________________
- 3000 Series Overview | Carell Corporation | United States
CARELL's 3000 Series Hydraulic Angle Rolls Has Become The Industry Standard for a New Generation of Highly Efficient and Versatile Machines with Unparalleled Standard Features CARELL 3000 Series Hydraulic Angle Rolls , O ur 3000 series of Angle Rolls has Become the Industry Standard for a New Generation of Highly Efficient & Versatile Machines with Unparalleled Standard Features OVERVIEW: ANGLE ROLLS CARELL In-Stock Specials Request-A-Quote The Carell 3000 series of angle rolls gives fabricators a wide range of choices from small footprint to large plant equipment, all designed for long life, reliability, consistent fabrication output, and heavy-duty application. This is particularly beneficial when companies and clients need angle rolls for applications where the workspace is limited in size and scope. When you need manufacturing equipment that is going to deliver consistently, get the right choice for your shop or production line the first time… Start with Solutions from Carell. GALILEO SERIES 302HV 303HV 304HV 305HV 308HV 306HV 309HV 307HV 310HV4 311HV4 312HV4 314HV4 MIGNON SERIES Scroll Down to Click Images & Links for descriptions of standard equipment, options & technical specifications Note: CNC Control option requires external compressed air supply for the pneumatic actuated encoder, 75 to 80 psi 3000 SERIES ANGLE ROLLS 302HV thru 304HV Series BACK TO TOP 302HV Angle 2" Pipe 1-1/4 " - F lats 2-3/8" 303HV Angle 2- 1/4" Pipe 1-1/2 " - Flats 3" 30 4HV Angle 2-1/2 " Pipe 2" - Flats 4" 302HV-304H 305HV thru 308HV Series 305HV Angle 3 " Pipe 2 -1/2 " - Flats 5" 306HV Angle 3 -1/2 " Pipe 3" - Flats 6 " 307HV Angle 4" Pipe 4" - Flats 7" 308HV Angle 4 -1/2 " Pipe 5" - Flats 8" BACK TO TOP 305HV-308H 309HV thru 311HV4 Series 309HV Angle 5" Pipe 6" - Flats 9" 310HV4 Angle 6" Pipe 6" - Flats 10" BACK TO TOP 311HV4 Angle 6" Pipe 8" - Flats 12" 309HV-311HV4 GALILEO & MIGNON Series BACK TO TOP G50 Angle 2- 1/2 " Pipe 2" - Flats 4-1/2 " G80 Angle 3 " Pipe 3 " - Flats 6 " Model-00 Tube 3/8 " - Flats 3/4 " Model-025 Tube 7 /8 " - Flats 1-1/2 " 312HV4 Angle 8" Pipe 10" - Flats 16" 314HV4 Angle 10" Pipe 12" - Flats 20" 312HV4 & 314HV4 Series BACK TO TOP 312HV-314HV GALILEO-MIGNON
- 3 Roll Translating Geometry | Carell Corporation
Carell's 3 Roll Translating Geometry Rolls, Offers Strong Design & Special Features - Unrivaled Cone Rolling Capability For More Productivity…More Precision BACK TO TOP 3 ROLL TRANSLATING GEOMETRY PLATE ROLLS CARELL In-Stock Specials Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote PCO Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick PCO SERIES Built for medium, heavy to extremely thick plate applications. FEATURES TECHNOLOGY CONTROLS OPTIONS What can you expect from the new PCO-Series rolls? Expect a new state-of-the-art machine to give you more precision and more power than anything in the industry. Expect the best linear guiding system with anti-friction sliding technology and proportional-controlled digital parallelism system. All are designed to capitalize on the new machines enhanced performance and capacity. Providing you a solid, stable result with every rolling pass Strong Design & Special Features - Unrivaled Cone Rolling Capability More Productivity…More Precision PCO SERIES PCO Series 3-Roll Variable Axis Plate Bending Rolls BACK TO TOP Infinitely variable speeds Infinitely variable bending pressure Rolls length: from 20 inches up to 26 Ft Plate thickness: from 1/8 inch up to 10 inch PCO Overview Absolute pre-bending precision is one of the main features of our PCO roll. All three rolls move independently, the lower rolls move on a horizontal axis, the upper roll moves on a vertical axis. This m akes it possible to adjust the distance between the bending points to roll Heavy or Small thickness plates. The PCO series plate roll gives you the ability to perfectly prebend any plate, working “like a press” and always maintaining the plate horizontal that allows you to run rolling operations in complete safety. The PCO series is also equipped with the lastest generation of brakes that avoids any plate slipping. Better Design For Better Performance . Synchronized power High torque and Hydrotronic control The best pre-bending with the maximum rolling precision . PCO FEATURES PCO Features DISCOVER THE EXCLUSIVE FEATURES OF THE PCO SERIES! BACK TO TOP VERSATILITY A perfect synthesis of bending precision and rolling power is provided with our PCO Series Plate Rolls Plate thickness range on our PCO Variable Geometry Machines allow rolling of thicker plate versus a four roll unit of a similar prebending rating. The PCO Variable Translating Geometry incorporates the best features of single pinch, double pinch and true pyramid type rolls into one single efficient machine SAFETY Both ends of the plate are pre-bent without need for removal from the machine More secure pre-bending operation over a four roll geometry Lower rolls are equipped with heavy duty brakes to eliminate risk of back travel Sheet tail maintains a flat or low incline in pre-bending operations, unlike 4 roll designs Overpressure risk is minimized since the top roll thrust is downward like a press The PCO allow to change the geometry between the bending rolls and this give at the operator the maximum flexibility to adjust the machine for a wide variety of rolling works (pre-bending, cone pressing, rolling, shell calibration etc....) Variable Geometry Increased Flexibility Lower Rolls Variable Centerline The possibility to adjust the distance between the two lower rolls increase the flexibility and the thicknesses range the can be rolled on the machine: This allows to roll heavy wall thickness plates (max. centerline distance) while with the lower rolls very close each other (min. centerline distance) you will obtain an optimal plate feeding for thin plates. PCO Technology PCO Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault VBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM PCO Controls PCO Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. PCO Options PCO Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s
- 306HV | Carell Corporation
The CARELL 306HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. Series PDF Brochure 306HV Specification Chart CARELL In-Stock Specials Request-A-Quote Shown in Horizontal & Vertical Orientation Capacities* Flats Hard: 4" x 5/8" Ø42 Flats Easy: 6" x 1" Ø30 Pipe Schedule 40: 3" Ø42 Angle Leg-In: 3" x 3/8" Ø40 *with standard equipment 306HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 3 -1/2 " • Pipe 3" • Flats 6" CARELL's 306HV double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 306HV Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions. Rugged, rigid, one piece solid steel weldment frame , normalized and precision machined, ample sized access panels and ventilation for internal hydraulic unit. 3 Shafts Driven w/ 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery. Larger, high strength steel shafts , heat treated and ground, journaled in dual self aligning spherical roller bearings for optimum performance. Hydraulic power unit integral to the machine frame. Multi axis, 6 way, fully adjustable lateral guides. Variable Speed rotation via electronic proportional valves. Universal bending rolls with modular components , hardened and wear resistant. Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- 310HV4 | Carell Corporation
The CARELL 310HV4 is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 310HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! *with standard equipment CARELL In-Stock Specials Request-A-Quote Capacities* Flats Hard: 7 " x 1-1/4" Ø80 Flats Easy: 10 " x 2-1/2" Ø48 Pipe Schedule 40: 6" Ø80 Angle Leg-In: 5 " x 5/8" Ø70 Series PDF Brochure 310HV4 Specification Chart Shown with CNC Control Option Angle 6" • Pipe 6" Sch 80 • Flats 10" CARELL's 310HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 310HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides
- Mignon Series | Carell Corporation | United States
The MIGNON Series Initial Pinch Roll Benders are designed for small profiles and tubes. Both units are bench mount types and are available in electric drive and manual crank drives. Mignon machines are single initial pinch types with 3 DRIVEN ROLLS for optimal traction. MIGNON SERIES CARELL In-Stock Specials Request-A-Quote The MIGNON Series Initial Pinch Roll Benders are designed for small profiles and tubes. Both units are bench mount types and are available in electric drive and manual crank drives. Mignon machines are single initial pinch types with 3 DRIVEN ROLLS for optimal traction when rolling tight diameters. Frames are steel alloy with bolted construction. High strength shafts are hardened and ground. Bending roll shaft adjustment is manual. Version 025 includes an mechanical counter to monitor bending roll shaft position. Units are furnished without rollers as most uses are for dedicated production. Carell will make these optional roll sets per your bending needs. Units furnished with an instruction manual and service guide as well as service and adjustment tools. MIGNON Series Features P ortable, Single Pinch Small Profile Bench Mountable Units Rugged, Steel Alloy Bolted Construction Frames Available in Electric Powered or Manual Rotation 3 Driven Rolls for optimal traction Hardened High Strength Shafts Optional Coil Calibration and Support Base Stand Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides Mignon 025
- Beading Machines | Carell Corporation
Carell’s range of sheet metal beading machines, include flanging machines, roller bending machines, benders, shears and seamers. We offer manual, semi-automated or completely hydraulically controlled units with pedal controls or automated systems to meet every need. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Sahinler, Simasv, Isitan, Icaro, Offmer & More! BEADING MACHINES Request-A-Quote Carell’s range of sheet metal beading machines, include flanging machines, roller bending machines, benders, shears and seamers. We offer manual, semi-automated or completely hydraulically controlled units with pedal controls or automated systems to meet every need. ALL BEADING MACHINES are furnished with 7 pair of beading rolls, 1 pair of cutting rolls, 1 sliding stop, with service tool and instruction manual. Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Beaders (manual) Series 278 Lyra 1.37" 4.72" 28 Ga. 32 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 279 Beaders (manual) Rigi 1.88" 8.26" 22 Ga. 66 Giles 2.20" 10.23" 20 Ga. 110 Cives 2.55" 12.59" 16 Ga. 154 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 280 Beaders (manual) Rival 1.88" 8.26" 22 Ga. 95 Rectus 2.20" 10.23" 20 Ga. 145 Rialta 2.55" 12.59" 16 Ga. 210 Shaft Centerlines Max. Thickness Weight (lbs) Series 282 Beader/Disk Cutter Ulica 1.88" 22 Ga. 115 Unicum 2.20" 20 Ga. 177 Urania 2.55" 16 Ga. 275 Shaft Centerlines Throat Depth Max. Thickness Variable Speed (rpm) Weight (lbs) Beaders (motorized) Series 281 Zeda 2.55" 12.59" 16 Ga. 20 - 100 380 Photo Not Available Blade Diameter Max. Thickness Series 277 Circular Shear Ringmot 1.69" 20 Ga. Shaft Centerlines Throat Depth Max. Thickness Variable Speed (rpm) Weight (lbs) Beaders (motorized) Series 181 Jolly 1.88" 8.26" 22 Ga. 20 - 100 188 Java 2.20" 10.24" 20 Ga. 20 - 100 300 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 300 Beaders (motorized) Robur 3.94" 17.71" 12 Ga. 1,254 Erice 3.94" 19.68" 13 Ga. 1,270 Nadir 3.94" 21.65" 14 Ga. 1,280 w/disk cutters Other Specifications Weight (lbs) Series 300BIS Beaders (motorized) Roburbis OD 47" Max. =Robur 1,610 Ericebis OD 47" Max. =Erice 1,620 Nadirbis OD 47" Max. =Nadir 1,635 w/Sliding Guides Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 303 Beaders (motorized) Invar 16.49" - 8.38" 19.68" 0.200" 2550 Vertical Shafts Shaft Centerlines Series 400 Beaders (motorized) Syrius 2.55/3.34" 8.26" Saturn 3.38/4.17" 8.26"
- Angle Rolls | Carell Corporation
Carell provides Angle Rolls built to specifications every time, reliably and on schedule. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. Angle Rolls Angle Rolls to Ready to Ship There is no shortage of product availability from Carell Corporation when it comes to metal roll fabrication. Whether it be angle rolls or other choices, Carell is going to be able to provide specifications every time, reliably and on schedule. Carell machinery includes high technology design with geometric precision as well as consistent pressure via hydraulic advanced energy pressure and direction. Carell rolls can be assembled and provided in single pinch design, initial pinch, multi-roll translating or even automatic cycle designs and special, custom designs. Carell even provides a vertical roll option for tight space applications or optional fabrication assembly layouts. With these many choices just in the plate roll portfolio, it’s a surprise that there are orders outside of these specs, but Carell can deliver on special order designs as well. Folks just need to ask and start the conversation on exactly what is needed to get the job done. Hydraulic Powered Angle Rolls and Related Options Providing multiple choices within its 3000 Series, the Carell choices of angle rolls gives fabricators a wide range of small footprint to large plant equipment, all designed for long life, reliability, consistent fabrication output and heavy-duty application. This is particularly beneficial when companies and clients need angle rolls for bending fabrication and the workspace is limited in size and scope. The flexibility of plant equipment sizing gives customers real choices in selection while still maintaining a high degree of functional performance. When you need manufacturing equipment in angling that is going to deliver consistently, it’s time to work with the Carell Corporation instead of guessing or fussing with used equipment or general tooling that simply doesn’t do the job at all. With Carell’s angle rolls you get the right choice for your shop and production line the first time, and your output isn’t handicapped by poor quality performance or dodgy tooling. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv.
- TESTIMONIALS | Carell Corporation
Welcome to Our Testimonials Page Here are just a few of our thousands of satisfied customers If you would like to be featured, contact us for more information. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! Welcome to Our Testimonials Page Here are just a few of our thousands of satisfied customers If you would like to be featured, contact us for more information Request-A-Quote Red Pepper Forge Inc - Carell MT500 & Eagle Model CP40-H We have been the proud owners of a CP40-H and MT500 for many years. Your company has given us great service and your products are high quality and long lasting with few maintenance issues. Thank you Jim Bomba, President, Red Pepper Forge, Inc. Howden - Carell 4RH 6/3 & Eagle Model CP40-H Howden North America first purchased our Carell CNC plate roll back in 2000 for our South Carolina facility. The machine was subsequently related to our plant in Mexico City. Throughout these sixteen years, we have found the Carell Plate Roll to be of outstanding quality, very reliable. Carell has always been very responsive and have provided excellent support both while machine was in SC, then in Mexico. I would certainly recommend Carell and Eagle. David G. Smith, Operations Director Howden North America, Managing Director Howden Mexico Laser Fabrication and Machine Co. Inc. Carell 303HV Angle Roll + 4RH CNC 8/7 Plate Roll + E-Matic CE/CN Bender, Eagle BA50 Section Roll My company has purchased several pieces of equipment from Carell Corporation. They have always provided excellent customer service. Their pricing is competitive and equipment arrives quickly. The equipment efficiently performs the tasks it was purchased to do. I will use Carell Corporation in the future. Alyson Orth, Laser Fabrication and Machine Co. Inc. Impact Storefront Designs - Carell ETM60 & Eagle CP30 Impact Storefront Designs is a team of building envelope specialists primarily focused on the fabrication and installation of glass. curtain wall, and storefront products. However, when we decided to tackle custom railing fabrication we turned to Eagle Bending Machines & Carell Corporation. Our team is now able to produce custom bent railings and metal work with superior craftsmanship. Our Eagle CP30 Roll Bender and Carell ETM-60 Rotary Pipe Bender has helped continue our tradition of top quality metal work as seen in our latest accomplishment at the Uncommon Charter School in Newark, NJ. These machines give us excellent results regardless of the magnitude of the project. ISD’s vision is one of simplicity; to fully control the fabrication, delivery, and installation of pre-assembled storefront products and our Eagle & Carell Bending Machines have also allowed us to add to the vast catalog of specialty products that we offer our customers. Mike Fileti,Operations Manager, IMPACT Storefront Designs Purolator Facet Inc. - Carell 3 & 4 Roll Plate Rolls of various sizes February, 2016 We at Purolator were interested in 4 roll plate rolls for long and small diameter perforated filter tubes with short unbent flats and perfect cylindrical dimensions, ready for our seam welding machines. These machines were auto-cycle and the operator does not need to touch the sheet. I was recommended to contact Carell by another engineer at Purolator that had made several prior purchases of other Carell rolls. We spoke to Mr. David Donnell who assisted us with the valuation and final equipment recommendation. We received 3 competitive proposals and chose Carell. We were completely satisfied with these 2 new Carell rolls. The machines worked as promised, which for me means a successful project. When contacting Carell, they are always responsive. They have Great customer service! The whole experience was nothing less than Excellent, and I would certainly recommend Carell Corporation to others. Doug Moser, Sr. Metals Design & Manufacturing Engineer , Purolator Facet, Inc. Sears Welding & Fabrication Sears Welding & Fabrication - Carell 307 Angle Roll + 8' x 3/8" Plate Roll I have depended on Eagle Bending & Carell for roll benders, custom tooling and technical support for quite a while. They are great to work with and quick to respond with quality equipment and the information I need." Pat Sears, Sears Welding & Fabrication Sonoco Steel Reels - Carell 308HV & 305HV Angle Rolls When you need the strength and durability of a steel reel, Sonoco has the product for you. When Sonoco began looking to purchase equipment to roll flat bar, I beam and channel, we looked to Carell Corporation because of their service and reputation for reliability. We spoke with Mr. Bill Richards at Carell. He was very knowledgeable about our application and helped guide us through the process of making the right equipment choice for our needs. In fact, we've been so pleased with the experience that we recently purchased additional equipment from them. If you're looking for reliable equipment backed by great technical support and service, look no further than Carell Corporation. Doug Ainsworth, Sonoco Steel Reel