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  • Carell Corporation | United States

    REQUEST QUOTE PLATE ROLLS EAGLE BENDING ANGLE ROLLS ORNAMENTAL BENDERS TUBE/PIPE BENDER CUSTOM BENDING CUSTOM TOOLING REBAR BENDER & SHEAR VERTICAL ROLLS BEADING MACHINES TANK HEAD MACHINING CNC CONTROL Request Info 1993 8137 Over 100% 31 Year Established Machines Placed in North America 12 Month Part Warranties Years of Service Products: Ready to Deliver! Carell provides the broadest range of manufacturing machines, options and tooling to match any budget or application. Our expanded machine shop can satisfy the growing demand for custom tooling of any complexity. Support: Best in the Industry! Carell offers expert support for the life of your machine. Our Sales Technicians can rapidly assist you with application evaluations, solutions and technical information. We are designed to Roll! Service: Certified Technicians Carell's in house service department keeps all of our machinery in a perfect state of readiness for immediate shipping. Our Service & Support are an ADDED VALUES to every machine sold. We are here to assist you during and after the warranty period.

  • Fabricating Machinery | Carell Corporation

    Fabricating Machinery Critical Support in Acquiring Fabricating Machinery A big fear of small businesses trying to make the leap into large-scale capital investment and fabricating machinery acquisition involves technical expertise. Folks know they need to tool up to meet the demands of larger scale markets, but they are missing the necessary expertise to know how to apply the right equipment to the needs at hand as well as what will be needed for longer-term growth. The demand for specialized knowledge continues to grow, but the availability of that skill set isn’t readily available when investments need to occur. And many small businesses find themselves having to just trust a dealer and hope for the best. With Carell Corporation, clients are served from beginning to ownership and afterwards with support, technical guidance, training and follow up for a long-term relationship, not a quick sale and dislocation. Carell clients are matched to the equipment that best serves their needs now and within the scope of their business growth because Carell Corporation focuses on customer satisfaction first. ​ ​ We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv.

  • 2 Roll Plate Rolls | Carell Corporation

    BACK TO TOP 2 Roll Plate Rolls Perfect Rollin g Without Surface Marring or Contamination! CARELL In-Stock Specials Request-A-Quote Our 2 Roll Units are designed to rapidly produce radius and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production. Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the unit becomes a powerful tool, reducing part throughput & handling time to an absolute minimum. STANDARD FEATURES High speed one pass rolling Quick set-up and adjustment Eliminates leading flat ends Tight tolerance rolling of round parts even using sheets with cutouts, voids and perforations Machine frame in heavy steel plate and structural sections, electro-welded, stress relieved and precision CNC machined Urethane roll driven by electric motor, inverter and gear reduction or hydraulics Powered drop end actuated in automatic or push buttons Top roll sheet support arm, manual preset, max. diam. 27” All rolls mounted in spherical roller bearings Urethane roll stroke setting via precision dial gauge hand wheel or electrics Urethane roll pinch carriage up/down by hydraulics Sheet feed support with squaring arm Low Voltage Controls, mounted on detached command pulpit with push button controls, positive leveling of lower roll Manual forced lubrication OPTIONAL EQUIPMENT Sheet-Loading systems Cylinder ejector systems Automated sheet alignment systems Sheet pallet shuttle systems Special machine configurations for dedicated production jobs Various Overhead Support configurations NC & MULIT-AXIS CNC Controls for Automatic Production 2 Roll Models are available in lengths From 20” to 78” and 28 Ga to 0.125” thickness Dedicated Cylinder Rolls or Dedicated Cone Rolling Machine No finish deterioration of part surface The High Durometer Urethane coated lower roll allows perfect rolling of polished aluminum alloy, stainless steel or mirror finished materials without surface marring or contamination. Reduce / Eliminate un-bent flats and produce perfectly aligned seams with maximum pressure between the top and pinch rolls, perfectly parallel seams are achieved with virtually no un-bent flats. Choose from over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells Q-SERIES

  • Videos | Carell Corporation | United States

    CARELL & EAGLE PRODUCT APPLICATION VIDEO DEMONSTRATIONS BACK TO TOP CLICK QUICK REFERENCE BELOW TO JUMP TO YOUR CATAGORY PLATE ROLLS ANGLE ROLLS EAGLE BENDING MACHINES TUBE & PIPE BENDERS ORNAMENTAL BENDERS & BAR WORKERS HORIZONTAL PRESSES CLICK IMAGE TO PLAY VIDEO PLATE ROLLS PLATE ROLLS BACK TO TOP CARELL 4 Roll Plate Roll with Stradivari CNC Control by PARMIGIANI CARELL Automated Production Systems CARELL 4-Roll Plate Rolls VBH Series CARELL-TV40 3 Roll Plate Roll CARELL 2 Roll Part Demo CARELL - FAMAR CPI 30 1 6 SP Round Tube ANGLE ROLLS ANGLE ROLLS BACK TO TOP CARELL - 3000 series Angle Rolls by COMAC CARELL Angle Rolls by COMAC Overview CARELL 307HV4-CNC Independent adjustment of both lateral bending rolls CARELL 304HV with Easy Clean Pancake Coil Application CARELL 305CNC ShortShaft with Tooling for Steel Pipe Coils CARELL 304Hv extended shaft with Molding Tools EAGLE EAGLE BENDING MACHINES SECTION BENDERS BACK TO TOP EAGLE - BA35 in Motion EAGLE - CPS20 Stainless Steel Coil EAGLE - Falcon Motorcycles custom exhaust pipe fabrication EAGLE - CP30PRM Bending Aluminum Profile EAGLE - CP40H with ATSC Spiral Device EAGLE - CP40H Spiral Device-Part 2 TUBE & PIPE TUBE & PIPE BENDERS BACK TO TOP CARELL ETM Series Tube & Pipe Benders by Memoli Carell UNI76 Rotary Bender w Mandrell Support Arm rolling pipe CARELL PEDRICK D20 - Bending 5" Pipe CARELL ETM90 - Solid Round Stock CARELL ETM Series Tube & Pipe Bender Control Overview CARELL ETM60 Tube & Pipe Bender ORNAMENTAL ORNAMENTAL BENDERS & BAR WORKERS BACK TO TOP CARELL-SIMASV T22 Scroll Articulated Former - Single CARELL-SIMASV T22 Scroll Articulated Former - Flat Stock ​ ​ CARELL-SIMASV T22 Scroll Articulated Former - Square Stock HORIZONTAL PRESSES HORIZONTAL PRESSES BACK TO TOP CARELL offers the trusted line of SIMASV Horizontal Presses CARELL T22 Articulated Former by SIMASV - Flat Stock ​ ​ CARELL T70 SIMASV horizontal bending press - 2 Axis Programming CARELL T100 SIMASV horizontal bending press - 100 tons power CARELL T120 SIMASV horizontal bending press - "Smart Factory" intelligent with 120 tons power! CARELL T150 SIMASV horizontal bending press - strong and sturdy w/150 tons power! ________________________________

  • THANK YOU | Carell Corporation

    Innovation, Quality & Performance Backed By Decades Of Experience 251-937-0947 We Appreciate Your Interest In Our Products! Thank you for using our form Your information will be reviewed by one of our customer service specialists and someone will contact you shortly. You can also call us@ :

  • Angle Rolls | Carell Corporation

    Angle Rolls Angle Rolls to Ready to Ship There is no shortage of product availability from Carell Corporation when it comes to metal roll fabrication. Whether it be angle rolls or other choices, Carell is going to be able to provide specifications every time, reliably and on schedule. Carell machinery includes high technology design with geometric precision as well as consistent pressure via hydraulic advanced energy pressure and direction. Carell rolls can be assembled and provided in single pinch design, initial pinch, multi-roll translating or even automatic cycle designs and special, custom designs. Carell even provides a vertical roll option for tight space applications or optional fabrication assembly layouts. With these many choices just in the plate roll portfolio, it’s a surprise that there are orders outside of these specs, but Carell can deliver on special order designs as well. Folks just need to ask and start the conversation on exactly what is needed to get the job done. Hydraulic Powered Angle Rolls and Related Options Providing multiple choices within its 3000 Series, the Carell choices of angle rolls gives fabricators a wide range of small footprint to large plant equipment, all designed for long life, reliability, consistent fabrication output and heavy-duty application. This is particularly beneficial when companies and clients need angle rolls for bending fabrication and the workspace is limited in size and scope. The flexibility of plant equipment sizing gives customers real choices in selection while still maintaining a high degree of functional performance. When you need manufacturing equipment in angling that is going to deliver consistently, it’s time to work with the Carell Corporation instead of guessing or fussing with used equipment or general tooling that simply doesn’t do the job at all. With Carell’s angle rolls you get the right choice for your shop and production line the first time, and your output isn’t handicapped by poor quality performance or dodgy tooling. ​ We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv.

  • Auto 4 Roll, 2 Roll, & Specialty Rolls | Carell Corporation

    BACK TO TOP Request-A-Quote Auto 4 Roll/Auto 2 Roll & Special Plate Rolls Click Image, Links or buttons for more information Automation in the workplace is becoming more common as pressure increases to reduce labor costs. Most all CNC and NC controlled machines are 4 roll types. Automated controls are recommended for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced by using manual machine controls. AUTOMATIC 4 ROLL - HIGH SPEED 25 Models & Customs Builds AUTOMATIC 2 ROLL HIGH SPEED 15 Models / Many Capacities SPECIALTY ROLLS Customs Builds CORRUGATED SHEET ROLLS VERTICAL ROLLS GUARD RAIL BENDERS AUTO 4 ROLL AUTOMATIC 4 ROLL - HIGH SPEED Automatic Cycle Plate Rolls BACK TO TOP Our High Speed Auto Cycle Double Pinch Plate Rolls are available in both hydraulic and pneumatic actuated styles with standard, NC or CNC controls. These machines are designed for manufacturing efficiency by using an automated work cycle for the production of cylindrical, radiused, segmental and poly-centric parts at the touch of the Start Button. Movements of both hydraulic and pneumatic versions are of the highest precision and incorporate leading edge technology in order to rapidly and accurately perform high volume production runs. They are engineered for high speed continuous production. Add auto loading & ejector systems and you have a powerful tool to increase production rates, reduce handling time. Choose from our ISC, HDTS, QAP & QAI Series Automatic Cycle 4 Roll models groups encompassing over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells UNIQUE FEATURES Capacities from 15” to 96” long x 26 Ga to 3/16” thick plate Automated bending cycles Top roll and pinch rolls driven in rotation Hardened, heat treated alloy steel rolls High polished, non-marring roll surface finish High speed rolling velocity Automatic drop-end release at end of cycle Compact space-saving designs Top support/deflectors Sheet feed squaring arm and adjustable back stops OPTIONAL EQUIPMENT Sheet-Loading systems from pallets or blank stacks Cylinder ejector systems Automated sheet alignment systems Multiple pallet blank shuttle systems Special machine configurations for dedicated needs A variety of CNC, NC or basic controls tailored to your requirements Finished part accumulators and take-away conveyors Lateral bending rolls powered also in rotation Urethane coated rolls Interchangeable top rolls NEW! 3 ROLL BACK TO TOP True Pyramid Plate Roll PIR 8' x 5/16" The PIR 8’ x 5/16” is a True Pyramid Plate Roll with 3 driven rolls, hydraulic movement of top pressing roll and a hydraulic pre-bend bottom brake shoe Custom Built in 2022 for the US Coast Guard! SPECIALTY ROLLS NEW! CUSTOM FORMING MACHINES 3R-SP 350 x 6.35 CUSTOM FORMING MACHINE The H3R-SP 350 x 6.35 Forming Machine is designed to form a pattern in pre-rolled and welded seam tubes to a specific pattern in 3 tube widths. This machine design incorporates a top roll and a pinch roll fitted with hardened profiled rings in order to obtain the final shape of the tube. BACK TO TOP CUSTOM FORMING AUTO 2 ROLL 2 Roll Plate Rolls Perfect Rolling Without Surface Marring or Contamination! CARELL In-Stock Specials Request-A-Quote BACK TO TOP Our 2 Roll Units are designed to rapidly produce radius and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production. Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the unit becomes a powerful tool, reducing part throughput & handling time to an absolute minimum. STANDARD FEATURES High speed one pass rolling Quick set-up and adjustment Eliminates leading flat ends Tight tolerance rolling of round parts even using sheets with cutouts, voids and perforations Machine frame in heavy steel plate and structural sections, electro-welded, stress relieved and precision CNC machined Urethane roll driven by electric motor, inverter and gear reduction or hydraulics Powered drop end actuated in automatic or push buttons Top roll sheet support arm, manual preset, max. diam. 27” All rolls mounted in spherical roller bearings Urethane roll stroke setting via precision dial gauge hand wheel or electrics Urethane roll pinch carriage up/down by hydraulics Sheet feed support with squaring arm Low Voltage Controls, mounted on detached command pulpit with push button controls, positive leveling of lower roll Manual forced lubrication OPTIONAL EQUIPMENT Sheet-Loading systems Cylinder ejector systems Automated sheet alignment systems Sheet pallet shuttle systems Special machine configurations for dedicated production jobs Various Overhead Support configurations NC & MULIT-AXIS CNC Controls for Automatic Production 2 Roll Models are available in lengths From 20” to 78” and 28 Ga to 0.125” thickness Dedicated Cylinder Rolls or Dedicated Cone Rolling Machine No finish deterioration of part surface The High Durometer Urethane coated lower roll allows perfect rolling of polished aluminum alloy, stainless steel or mirror finished materials without surface marring or contamination. Reduce / Eliminate un-bent flats and produce perfectly aligned seams with maximum pressure between the top and pinch rolls, perfectly parallel seams are achieved with virtually no un-bent flats. Choose from over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells CORRUGATED SHEET ROLLS BACK TO TOP "CARELL supplies 3 and 4 roll machines for rolling corrugated sheet of all lengths, thickness and corrugation patterns. Machines are available with standard and CNC controls. Feeding and stacking systems are optional" ​ Please contact us with your production needs and specifications so that we can prepare a quotation for the ideal machine. CORRUGATED ROLLS Guard Rail Bending Machines BACK TO TOP Our Guard Rail Bending Machines are capable of bending 2 and 3 beam rails in both the concave and convex orientations. Rolls for other non-standard shapes can be provided. Carell can provide Guard Rail Benders built for working horizontal as well as vertical. Control types range from simple machine mounted actuators, push buttons with LED Readouts and NC/CNC programmable units with memory. GUARD RAIL BENDER

  • ABOUT US | Carell Corporation

    A Simple Philosophy.. . Offer The Best Roll Benders... ...and back them up with the Best Warranty in the Industry to prove it! About Us Google Maps Find Us On CONTACT US Carell Corporation was founded to fill a need... for tough, dependable Plate Rolls, Angle Rolls Tube & Pipe Benders and other fabricating machines capable of working day after day with minimum down time. Our quest in worldwide manufacturing solutions has produced proven results that f rom the best materials inside and out, come the strongest machines ever built. All our equipment is designed and tested in the field to offer unparalleled performance under the toughest conditions. It's no coincidence that the strongest machines come with the strongest warranty ever written! Every specification is carefully thought out to produce the best end product possible to meet the demands of today's industry. Located conveniently in Stapleton, Alabama at the juncture of major east/west and north/south interstate arteries and the Port of Mobile. Carell Corporation inventories and supports the broadest range of bending machines, tooling and options to match any budget or application. Our Team of Factory Trained Technicians, Application Engineers, Tooling Designers and Support Staff provide you with solutions for the life of your machine. Carell’s Testing Facility and CNC Machine Shop produces Custom Rolls and Tooling In-house to accomplish the most demanding of roll bending applications. We are Solution Oriented and have an extensive stock of machines- tooling-parts ready to ship to your location. No Shortcuts… every specification is carefully thought out to produce the best end product possible and.... backed by an UNMATCHED Warranty and Professional Customer Service! 100% TOTAL PARTS COVERAGE We Back Our Benders with UNMATCHED Warranties! 100% TOTAL PARTS COVERAGE - Including OEM components! Warranty periods vary from 12 to 24 months depending on the bending machine model. Parts are FOB Eagle Bending Machines for units used under normal indoor working conditions. All warranties are conditional, exclude labor and are subject to limitations. Please contact us for details.

  • Automation Production Systems | Carell Corporation

    We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. Automation Production Systems Evolving Into Automation Production Systems For small businesses making the manufacturing leap into exponential growth in fabrication production, understanding how to apply and select the right automation production systems is key. Capital investment is one of the biggest investment decisions a small business can make for large-step growth, so it’s essential to choose right the first time. The wrong equipment can seriously impact profit margins as well as limit the scale of service a fabricator can offer its clientele. Carell Corporation provides a large portfolio of automation production systems for growing companies, handling equipment needs for manufacturing for everyone from startups and small business to medium and large-size plant companies. With a high-performance selection available in multiple fabrication categories, Carell insures its customers are guided to the right equipment and tooling systems they need at every stage of their growth track. And, the automation system series that are available provide for all types of situations, including small footprint needs as well. Getting into the Accuracy of CNC Controls When it’s time to start moving in high accuracy fabrication, particularly of metal end product goods, CNC controls are essential. They can be guided manually or with automation programs (more popular), coupling with high production fabrication runs and demands. And because the accuracy potential is so high on the production side, companies can open up their possibilities for additional markets and sales as a result, especially into niche markets where specs are down to the millimeters or smaller for order fulfillment. The high quality CNC system Carell Corporation can make available also come with extensive guidance, training and capital equipment support through Carell for long investment life and profit margin turnaround in maintained production levels. With all these wins, its surprising more fabricators haven’t instituted CNC controls as fast as possible, especially with Carell Corporation’s available support. ​ ​

  • 3 Roll Translating Geometry | Carell Corporation

    BACK TO TOP 3 ROLL TRANSLATING GEOMETRY PLATE ROLLS CARELL In-Stock Specials Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote PCO Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick PCO SERIES Built for medium, heavy to extremely thick plate applications. FEATURES TECHNOLOGY CONTROLS OPTIONS What can you expect from the new PCO-Series rolls? Expect a new state-of-the-art machine to give you more precision and more power than anything in the industry. Expect the best linear guiding system with anti-friction sliding technology and proportional-controlled digital parallelism system. All are designed to capitalize on the new machines enhanced performance and capacity. Providing you a solid, stable result with every rolling pass Strong Design & Special Features - Unrivaled Cone Rolling Capability More Productivity…More Precision PCO SERIES PCO Series 3-Roll Variable Axis Plate Bending Rolls BACK TO TOP Infinitely variable speeds Infinitely variable bending pressure Rolls length: from 20 inches up to 26 Ft Plate thickness: from 1/8 inch up to 10 inch PCO Overview Absolute pre-bending precision is one of the main features of our PCO roll. All three rolls move independently, the lower rolls move on a horizontal axis, the upper roll moves on a vertical axis. This m akes it possible to adjust the distance between the bending points to roll Heavy or Small thickness plates. The PCO series plate roll gives you the ability to perfectly prebend any plate, working “like a press” and always maintaining the plate horizontal that allows you to run rolling operations in complete safety. The PCO series is also equipped with the lastest generation of brakes that avoids any plate slipping. Better Design For Better Performance . Synchronized power High torque and Hydrotronic control The best pre-bending with the maximum rolling precision . PCO FEATURES PCO Features DISCOVER THE EXCLUSIVE FEATURES OF THE PCO SERIES! BACK TO TOP VERSATILITY ​ A perfect synthesis of bending precision and rolling power is provided with our PCO Series Plate Rolls Plate thickness range on our PCO Variable Geometry Machines allow rolling of thicker plate versus a four roll unit of a similar prebending rating. The PCO Variable Translating Geometry incorporates the best features of single pinch, double pinch and true pyramid type rolls into one single efficient machine SAFETY Both ends of the plate are pre-bent without need for removal from the machine More secure pre-bending operation over a four roll geometry Lower rolls are equipped with heavy duty brakes to eliminate risk of back travel Sheet tail maintains a flat or low incline in pre-bending operations, unlike 4 roll designs Overpressure risk is minimized since the top roll thrust is downward like a press The PCO allow to change the geometry between the bending rolls and this give at the operator the maximum flexibility to adjust the machine for a wide variety of rolling works (pre-bending, cone pressing, rolling, shell calibration etc....) Variable Geometry Increased Flexibility Lower Rolls Variable Centerline The possibility to adjust the distance between the two lower rolls increase the flexibility and the thicknesses range the can be rolled on the machine: This allows to roll heavy wall thickness plates (max. centerline distance) while with the lower rolls very close each other (min. centerline distance) you will obtain an optimal plate feeding for thin plates. PCO Technology PCO Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault VBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM PCO Controls PCO Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. PCO Options PCO Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s

  • 3 Roll Double Pinch | Carell Corporation

    BACK TO TOP TBH SERIES Precision Engineered Dependability FEATURES TECHNOLOGY CONTROLS OPTIONS Manufacturing Range 1' to 26' Long - .05" to 6" thick 3 ROLL DOUBLE PINCH PLATE ROLLS Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications CARELL In-Stock Specials Request-A-Quote CARELL TBH 3 Roll Double Pinch Plate Rolls are built tough for longer machine life and are designed to minimize maintenance. The TBH Series with capacities to 6” coupled with a selection of over 55 standard models provide unmatched flexibility and coverage of most any plate rolling requirement. Our 3 Roll as well as 4 Roll Plate Rolls can be designed and built to handle a wide range of specific rolling requirements to include shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, corrugated patterns for corrugated material, vertical rolling applications and more. TBH SERIES TBH Series Full Hydraulic 3 Roll Plate Roll BACK TO TOP TBH Overview The TBH is a double pinch design plate roll with independent adjustment of the two lower rolls on inclined sliding guides. This allows to pre-bend and roll both plate edges with only one insertion (no need to remove and turn the plate). The three rolls drive assures the best plate feeding also when rolling thin plates and the large opening between the top and lower rolls increases machine flexibility. The TBH bending machines are equipped with the exclusive Parmigiani Parallelism System (PPS) for rolls parallelism control (closed ring type). The PPS assures the max precision in rolls positioning also after several years of intensive work. Linear sliding guides with anti-friction material (AVG System).(No maintenance; High loading and carrying capacity; Smooth and stable positioning).All rolls, mounted on spherical roller bearings, are driven by separate hydraulic motor for each roll. The TBH bending machines are equipped with the multi-bearing system that guarantees the highest reliability even for intensive productions and cone bending. With the TBH Series we exceed your expectations. How do we exceed your expectations? It’s simple: The all-new VBH Series was created from the belief that every feature, every innovation, must be focused on helping you grow your bottom line. This led our engineers to design the next generation of plate rolls, concentrating on four key areas of machine performance: STRENGTH: Linear sliding guides and multiple bearing rolls support system. POWER: High torque reduction unit for reduced number of rolling passes. PRECISION : Digital control of the roll parallelism with proportional valves. CONTROLS: Infinitely variable roll adjustment speeds, Infinitely variable central lower roll pinching pressure, shell calibration working modes, extended i-diagnostic system... are only some of the features that you can control directly from the operator mobile panel, just moving a finger. FEATURES TBH Features DISCOVER THE EXCLUSIVE FEATURES OF THE TBH SERIES! BACK TO TOP ​ • No friction - less than swing design • Direct load to the plate • Less vertical power on top roll • Lower bending diameter Get more with linear guides ALG System Anti-friction Linear Guides The linear guide design is the only system that can grant the necessary machine stiffness and the perfect geometry for all kind of bending operations. The linear design allows a compact geometry of the machine ("minimum centerline distance between the two side rolls", impossible to obtain with the swinging design) that is essential for bending precision and accuracy. The linear design allows you to work in the best and ideal geometrical conditions when rolling high yield strength materials, reducing the shell spring back reopening effect and obtain a much smaller bending diameter when compared with the swinging design Built For Heavy Work HMB System Heavy Multiple Bearings ​ Each bending roll is supported by 4 heavy-duty self-aligning spherical roller bearings (double raw type). Each bearing is oversized in order to withstand the whole bending load. Thanks to the HMB exclusive design, with four oversized bearings fitted into a swiveling housing, the roll can freely deflects along it’s full width during the rolling process. This guarantees an optimal distribution of the load on the supports even during the cone rolling process and increases the machine's reliability and life. Moreover, the multi bearing system with swiveling housing design greatly reduces the maintenance and the need for lubrication (permanent lubrication). The Powerful and Reliable Choice Full Frame Extended Design Parmigiani plate rolls have the most heavily sized frame you can find in the market. Unlikely slim frames covered with thin thickness plates that you can find on all machines in the market, makes our frame design look definitively oversized.The exclusive full frame design withstands all bending forces and guarantees stiffness and performance throughout years of service.This unique machine frame, with extended design for added rigidity and strength, are welded fabrication. After welding all frames are stress relieved and then machined on CNC milling machines Friction free - Maintenance free AST System Anti-friction sliding technology Each Rolls support is machined with anti-friction material in the sliding area. This system drastically reduces the maintenance and sliding friction, less than in a planetary machine. More power - More torque HTT System High transmitted torque The rolls driving is realized by independent hydraulic motors via planetary gear transmission directly coupled to each driven roll. The independent rolls hydraulic drive assures and automatic speed compensation between the top and lower rolls and an optimal distribution of the torque on each roll during the working phase. The HTT system allows the best plate feeding and the highest driving torque of any competitive machine. A winning combination for those looking for performance of the highest level. TBH Technology TBH Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault TBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM TBH Controls TBH Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. TBH Options TBH Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s

  • 310HV4 | Carell Corporation

    310HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! *with standard equipment CARELL In-Stock Specials Request-A-Quote Capacities* Flats Hard: 7 " x 1-1/4" Ø80 Flats Easy: 10 " x 2-1/2" Ø48 Pipe Schedule 40: 6" Ø80 Angle Leg-In: 5 " x 5/8" Ø70 Series PDF Brochure 310HV4 Specification Chart Shown with CNC Control Option Angle 6" • Pipe 6" Sch 80 • Flats 10" CARELL's 310HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 310HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides ​

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