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- SALE ON IN-STOCK | Carell Corporation
Carell Corp supports the professional fabricators of North America and are long standing members of FMA, SME, AWS, NOMMA & ABANA. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. Carell Industrial Solutions Inventory List DESCRIPTION MODEL PL ROLLS IN STOCKDESIGNATION Parmigiani DP 5" (480V)Planet 30 DP 8' x 9/16" (480V)VBH-8/290 (2600/16) CNC Isitan IP 5' x 1/4" (220V) x2 machinesMRM-S 1550x170 IP 5' x 1/4" (220V) MRM-H 1550x180 DP 5' x 1/4" (220V) COMING SOON4RHMS 1550x180 IP 3' x 11 Ga (220V) x2 Machines COMING SOONRM 1050x90 IP 4' x 14Ga (220V)x2 Machines COMING SOONHRM 1550x90 IP 4' x 12Ga (220V) COMING SOONHRM 1270x90 DP 4' x 13Ga (220V)4RHMS 1270x100 IP 4' x 13Ga (220V)MRM-H 1270x100 IP 5' x 3/16" (220V)MRM-S 1550x150 IP 8' x 5/16" (480V) RESERVEDMRM-H 2550x200 SAHINLER Profile Rolls PK20 (220V-3) - 1" OD Tube w/ stand PK35 (220V) x 3 Machines - 2" Pipe 1 LED Pyramid HPK100 (480V) - 3-1/2" Pipe2 LED DBL PINCH HPK 80 (220V)x2 Mach- 2-1/2" Pipe - COMING SOON2 LED DBL PINCH HPK60 (220V)x2 Mach - 2-1/2" Pipe-COMING SOON1 LED Pyramid HPK50 (220V)x2 Mach- 2" Pipe- COMING SOON1 LED Pyramid ANGLE ROLLS IN STOCK DESCRIPTIONMODEL NO. COMAC DP 3-1/2" (480V) 307HV4CN3.1V DP 5" (480V) 308HV4 DP 2-1/2" (220V) - RESERVED + 1 COMING SOON305CN3.1V DP 2-1/2 (480V) - RESERVED305CN3.1V DP 2-1/2" (220V) x2 machines305HV DP 2-1/2 (480V) 305HV DP 2-1/2" (480V) COMING SOON304HV DP 2-1/2" (220V)304HV DP 2-1/2" (480V) RESERVED304CN3.1V DP 2-1/2" (220V)x2 machines 304CN3.1V DP 2" (220V)303CN3.1V DP 2" (220V)x 2 Machines303HV DP 2" (220V)302HV P 2" (220V)G50HV x 3 OM-Mono-100 (480V)OM-Mono-100 Omcca OFMER REBAR BENDERS TP32/36 (220V) Shear Capacity #7 & Bend #8TP32/36 Ofmer P44 (220V) Bend Capacity #9P44 Ofmer P54 (220V) Bend Capacity #10P54 Ofmer MEMOLI ETM90 (220V) - 3" PipeTOUCH Ematic CE/CN (220V) Ematic CE/CN (220V) ETM60 (220) - 1-1/2" Pipe - Being re-builtTOUCH ETM80 (220V) x 2 Machines - 2-1/2" Pipe TOUCH Eagle # of Machines Available BA35 - 1-1/2" Pipe1 BA50 - 2" Pipe1 CPS20 - 1/2" Pipe1 CPS20-REV- 1/2" Pipe2 CP20- 1/2" Pipe3 CP30EPR - 1-1/2" Pipe5 CP30EPRM - 1-1/2" Pipe7 CP30EPRM-110- 1-1/2" Pipe3 CP30PRM - 1-1/2" Pipe6 CP30SM - 1-1/2" Pipe4 CP30SM-110 - 1-1/2" Pipe3 CP30PR-2V - 1-1/2" Pipe7 CP40H - 2" Pipe - The Damaged One0 CP40H-2 - 2" Pipe3 CP40M - 2" Pipe3 CP40H-REV - 2" 4 Z402H-2 - 1-1/2" Pipe1 CP60H - 2-1/2" Pipe - On the way3 CP60H-REV - 2-1/2" Pipe - On the Way1
- Carell Corporation | United States
Carell Corporation offers Plate Rolls, Angle Rolls, Rebar Benders, Tube/Pipe and Ornamental Benders, Automated & CNC Controls are available. Request Dealer Info 1993 8142 Over 100% 31 Year Established Machines Placed in North America 12 Month Part Warranties Years of Service Products: Ready to Deliver! Carell provides the broadest range of manufacturing machines, options and tooling to match any budget or application. Our expanded machine shop can satisfy the growing demand for custom tooling of any complexity. Support: Best in the Industry! Carell offers expert support for the life of your machine. Our Sales Technicians can rapidly assist you with application evaluations, solutions and technical information. We are designed to Roll! Service: Certified Technicians Carell's in house service department keeps all of our machinery in a perfect state of readiness for immediate shipping. Our Service & Support are an ADDED VALUES to every machine sold. We are here to assist you during and after the warranty period.
- Plate Roll Overview | Carell Corporation
Plate or Sheet Bending Rolls Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment in Plate Rolls. Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications PLATE ROLLS Request-A-Quote Overview: Plate or Sheet Bending Rolls fall into 2 general categories, Single or Double Pinch However they may have different geometries or operational features. Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment (ROI). CLICK LINKS TO GO TO- General Common Roll Styles: ( also known as High Speed 2 Roll Automatic Cycle Plate Rolls) (also known as Single Initial Pinch or I.P. Rolls or Slip Rolls) (also known as 3 Roll Double Initial Pinch) ( also known as 4 Roll Double Initial Pinch or simply 4 Rolls ) (available in a variety of the above styles) 2 ROLL MACHINES 3 ROLL INTIAL PINCH 3 ROLL DOUBLE PINCH 4 ROLL DOUBLE PINCH 3 ROLL VARIABLE TRANSLATING GEOMETRY AUTOMATED CYCLE & SPECIALTY ROLLS VERTICAL ROLLS Click Here To Learn More About Making The Right Choice For Your Application PLATE ROLL SELECTION GUIDE PLATE ROLLS 4 Roll Double Pinch Plate Rolls 4 Roll Double Pinch Manufacturing Range: 1' to 26' Long - 16 GA to 6" thick (also known as 4 Roll Double Initial Pinch or simply 4 Rolls) BACK TO TOP Carell Plat e Rolls are built tough for longer machine life and designed to minimize maintenance. Our plate rolls are available in over 60 sizes with capacities from 16 gauge to 6 inches . Carell's range of standard models provides unmatched flexibility and coverage of most any plate rolling requirement. They can be built to handle a wide range of specific rolling requirements that includes shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, patterns for corrugated material, vertical rolling applications and more! 4ROLL PLATE ROLL MODELS 4 ROLL 3 Roll Double Initial Pinch Plate Roll 3 Roll Double Pinch Manufacturing Range 1' to 26' Long - .05" to 6" thick also known as: 3 Roll Double I nitial Pinch BACK TO TOP They are available from light to extremely heavy capacities and sometimes referred to as "double pinch pyramid plate rolls’"or "double initial pinch plate rolls". Three roll styles have fixed position top rolls and two offset rollers or "lateral rolls", one on each side and include drop end yokes for easy extraction of the work-piece .Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body. 3ROLL PLATE ROLL MODELS 3 ROLL VARIABLE GEOMETRY 3 Roll Variable Translating Geometry Plate Rolls 3 Roll Translating Geometry Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick (also known as 3 Roll Variable Translating Geometry) BACK TO TOP Variable Translating Geometry Plate Rolls are built for medium, heavy to extremely thick plate applications. The top roll moves up/down and the lower two rolls each move horizontally . This lower roll movement allows increasing the offset distance from the top roll and commensurately increasing mechanical advantage in bending. By adjusting the geometry they can be used similar to single pinch, double pinch and pyramid style machines and require minimal sheet movement during the pre-bend operations. 3ROLL VARIABLE TRANSLATING GEOMETRY MODELS 3 Roll Initial Pinch or Single Initial Pinch Plate Rolls Initial Pinch-Hydraulic & Mechanical 3' to 12' Long - 1/2" to 26Ga Capacites (also known as 3 Roll Single Initial Pinch or I.P. Rolls or Slip Rolls) BACK TO TOP Initial Pinch or Single Initial Pinch Plate Rolls are generally for lighter capacity applications and may be electro-mechanical or hydraulic. The upper roll is in a fixed position; the lower pinch roll can move up/down to pinch the material. The third roll (the forming roll) is also adjustable. They are cost effective but in contrast may be more labor intensive in a production setting. 3ROLL INTIAL PINCH PLATE ROLL MODELS INITIAL PINCH Vertical Format Plate Rolls Vertical Rolls BACK TO TOP Vertical Format Plate Rolls can be of nearly any geometry, double pinch, single pinch or pyramid. Vertical rolls are most often used for rolling large diameters and can be advantageous when used in the field for storage tank production. Carell offers automated Vertical Tank Production Systems which are fed from coil stock and can include vertical sheet cutoff and automatic vertical seam welding among other options. These Systems can be used in-house or in the field and increase production output while reducing labor input VERTICAL PLATE ROLL MODELS Automatic Cycle & Specialty Plate Rolls Auto 4 Roll Auto 2 Roll Special Rolls BACK TO TOP Automatic Cycle Plate Rolls are designed to rapidly produce radiused and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production . Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the Hi-Tech unit becomes a powerful tool reducing part throughput & handling time to an absolute minimumn setting. AUTOMATIC CYCLE & SPECIALTY ROLL MODELS AUTOMATED SYSTEMS VERTICAL ROLLS
- Corner Notchers | Carell Corporation
Carell Corporation's Hydraulic Corner Notching Machines use a patented self regulating gap adjustment which permits perfect shearing of both thin and thick materials without need of operator intervention. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! BACK TO TOP CORNER NOTCHING MACHINES Request-A-Quote Carell / SIMASV Hydraulic Corner Notching Machines use a patented self regulating gap adjustment which permits perfect shearing of both thin and thick materials without need of operator intervention. Machines are heavy duty and the work bed is constructed of GS500 Cast Alloy, precision machined and stress relieved. Lower frame is constructed of heavy steel tube and sheet. Several styles are available: AF - Fixed Angle, AF/P - Fixed Angle with Punch, AV - Variable Angle and AV/PA Variable Angle with Punch Units are capable of cutting from the apex of the notch or from the end. The machine bed is machined with dovetail slots to accept squaring arms, spring loaded sheet stops, side extensions or other accessories. Graduated reference scales are recessed in the bed. Vertical stroke tolerance is maintained by using two precision ground and hardened guideposts working through a heavy, oversized cast head structure. Head is also slotted to accept spring loaded optional sheet hold-downs. Each machine is furnished with a pair of blades, a pair of adjustable sheet squares, stroke limit adjustment, waste chute, foot pedal, service tool kit and instruction manual. A wide variety of optional equipment is available. All units are 3 phase and voltage must be specified on ordering. NEW! AV226/PA-CNC NOTCHER Extraordinary cutting precision equal to 0.1 ° Automation is often the answer to accelerating production. For this, S.I.M.A.S.V. has added NC capabilities to a variety of its models. For example, their latest innovation is the 30 ° >140 ° variable-angle hydraulic notching machine AV226/PA-CNC. It has been designed with system-regulating blades by means of an NC electronic control integrated to the machine. This notcher was in fact designed to meet the strict accuracy requirement of the customer European Space Research & Technology Center – ESTEC The AV226/PA-CNC model distinguishes itself from the other notchers in the market because its blades are moved singularly and controlled by an electronic NC. Thanks to this system, the machine achieves an extraordinary cutting precision equal to 0.1 ° A wide range of optional and customized equipment enhances the extensive standard equipment of the machine AF/B Fixed Angle AF 226/B Notching 0.220 Capacity + 8.66 Blades + 90° Angle AF 226/B Notching 0.300 Capacity + 8.66 Blades + 90° Angle AF/P Fixed Angle with Punch Notching 0.300 Capacity + 9.84 Blades + 90° Angle Punching 1.125 x 11Ga BACK TO TOP AV/B Variable Angle AV 224/B Notching 10 Ga Capacity + 8.66 Blades + 30° to 140° Angle AV 226/B Notching 0.220 Capacity + 8.66 Blades + 30° to 140° Angle AV/PA Variable Angle with Punch AV 224/PA Notching 10Ga Capacity + 8.66 Blades + 30° to 140° Angle Punching 1.125 x 12Ga AV 226/PA Notching 0.220 Capacity + 8.66 Blades+ 30° to 140° Angle Punching 1.125 x 11Ga LC & AV Series Several Models with capacity up to 3/8 Plate, call for Information BACK TO TOP
- IRONWORKERS | Carell Corporation
An Easy-To-Use Essential Machine for Any Metal Working Shop Carell's Ironworking Machines, provide versatility of function and capability to punch, shear, bend, emboss, notch, cope, press and flatten various section types and materials. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! BACK TO TOP Join the ranks of fabricators both large and small worldwide who have increased quality and production rates while reducing costs HYDRAULIC IRONWORKER MACHINES Carell's Universal Hydraulic Ironworking Machines, models MX340G and MX700 , provide versatility of function and capability to punch, shear, bend, emboss, notch, cope, press and flatten various section types and materials. These machines can be used with a wide assortment of tooling, even tools fabricated by the customer. An Easy-To-Use Essential Machine for Any Metal Working Shop STANDARD EQUIPMENT: All Carell Hydraulic Universal Ironworking Machines are equipped with one pair of hole punch and die along with the punch and die holder collars. A vast array of accessories and tools are available as options. Over 40 tool type stock designs are available TOOLING OPTIONS: Over 40 tool stock design tool types are available such as; Punching tools for flat stock, tube, structural profiles; Notching tools for sheet, round & square tube, structural profiles; Bending & Folding punches and V-dies for sheet and bar: Ventilation slot punch & embossing tools; Flattening & Shearing tools to manufacture finial spear and rounded points for fencing and brackets as well as many MORE...! MX340G 40 Ton Industrial Hydraulic Ironworker Features: • Swinging front safety shield • Foot pedal and push button activation • LCD digital display • Parts and stroke counters • Diagnostic routine and alarms • 7" (180mm) Throat depth • 4" (100mm) Ram stroke • 9.6" x 10.4" Work-piece holder • 3 HP Hydraulic pump motor • 1,353 lbs dry weight Advantages: • Quick change tool holders • Adjustable ram stroke limits • Unlimited tooling possibilities • Compact and easily portable • 3 Year Parts Limited Warranty MX700 70 Ton Industrial Hydraulic Ironworker Features: • Swinging front safety shield • Foot pedal and push button activation • LCD digital display • Parts and stroke counters • Diagnostic routine and alarms • 13.75" (350mm) Throat depth • 6.30" (160mm) Ram stroke • 23.6" x 13.8" Work-piece holder • 7.5 HP Hydraulic pump motor • 4,400 lbs dry weight Advantages: • Quick change tool holders • Adjustable ram stroke limits • Unlimited tooling possibilities • Built-in fork pockets for portability • 3 Year Parts Limited Warranty Hydraulic Punching and Shearing Machine NARGESA MX340G How To Make Parts with the NARGESA MX700 This item is Out-of-Stock and discontinued. Please contact us at 1-251-937-0947 for further options. Our Application Engineers are here to assist you with your project goals Thanks for your interest. Information Request
- Specialty Bending Machines | Carell Corporation | United States
We recognize the need to bend and curve many different materials in production. Carell's Specialty Machines are designed and manufactured on specific customer needs while combining the best technical solution for the demands in manufacturing. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! CUSTOM BENDING MACHINES CARELL In-Stock Specials Request-A-Quote CORRUGATED PLATE ROLLS BACK TO TOP Anchor 1 CUSTOM FABRICATION SOLUTIONS C arell’s many years of experience and search for dynamic solutions beyond standard equipment to meet the specific needs of our customers, has led to the development of special machines. Resulting in better design, for better production rates, quality & performance while staying in budget. Call Us Today and Let one of our Application Professionals help make the right choice!
- 3 Roll Translating Geometry | Carell Corporation
Carell's 3 Roll Translating Geometry Rolls, Offers Strong Design & Special Features - Unrivaled Cone Rolling Capability For More Productivity…More Precision BACK TO TOP 3 ROLL TRANSLATING GEOMETRY PLATE ROLLS CARELL In-Stock Specials Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote PCO Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick PCO SERIES Built for medium, heavy to extremely thick plate applications. FEATURES TECHNOLOGY CONTROLS OPTIONS What can you expect from the new PCO-Series rolls? Expect a new state-of-the-art machine to give you more precision and more power than anything in the industry. Expect the best linear guiding system with anti-friction sliding technology and proportional-controlled digital parallelism system. All are designed to capitalize on the new machines enhanced performance and capacity. Providing you a solid, stable result with every rolling pass Strong Design & Special Features - Unrivaled Cone Rolling Capability More Productivity…More Precision PCO SERIES PCO Series 3-Roll Variable Axis Plate Bending Rolls BACK TO TOP Infinitely variable speeds Infinitely variable bending pressure Rolls length: from 20 inches up to 26 Ft Plate thickness: from 1/8 inch up to 10 inch PCO Overview Absolute pre-bending precision is one of the main features of our PCO roll. All three rolls move independently, the lower rolls move on a horizontal axis, the upper roll moves on a vertical axis. This m akes it possible to adjust the distance between the bending points to roll Heavy or Small thickness plates. The PCO series plate roll gives you the ability to perfectly prebend any plate, working “like a press” and always maintaining the plate horizontal that allows you to run rolling operations in complete safety. The PCO series is also equipped with the lastest generation of brakes that avoids any plate slipping. Better Design For Better Performance . Synchronized power High torque and Hydrotronic control The best pre-bending with the maximum rolling precision . PCO FEATURES PCO Features DISCOVER THE EXCLUSIVE FEATURES OF THE PCO SERIES! BACK TO TOP VERSATILITY A perfect synthesis of bending precision and rolling power is provided with our PCO Series Plate Rolls Plate thickness range on our PCO Variable Geometry Machines allow rolling of thicker plate versus a four roll unit of a similar prebending rating. The PCO Variable Translating Geometry incorporates the best features of single pinch, double pinch and true pyramid type rolls into one single efficient machine SAFETY Both ends of the plate are pre-bent without need for removal from the machine More secure pre-bending operation over a four roll geometry Lower rolls are equipped with heavy duty brakes to eliminate risk of back travel Sheet tail maintains a flat or low incline in pre-bending operations, unlike 4 roll designs Overpressure risk is minimized since the top roll thrust is downward like a press The PCO allow to change the geometry between the bending rolls and this give at the operator the maximum flexibility to adjust the machine for a wide variety of rolling works (pre-bending, cone pressing, rolling, shell calibration etc....) Variable Geometry Increased Flexibility Lower Rolls Variable Centerline The possibility to adjust the distance between the two lower rolls increase the flexibility and the thicknesses range the can be rolled on the machine: This allows to roll heavy wall thickness plates (max. centerline distance) while with the lower rolls very close each other (min. centerline distance) you will obtain an optimal plate feeding for thin plates. PCO Technology PCO Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault VBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM PCO Controls PCO Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. PCO Options PCO Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s
- 3000 SERIES CNC OPTIONS | Carell Corporation
Carell offers professional fabricating machines and solutions. Plate Rolls, Angle Rolls, Tube & Pipe Benders, Ornamental Benders and more CNC3i Request-A-Quote Standard Features Dual LED Digital Displays monitor bending roll positions Double Pinch Geometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations *with standard equipment Capacities* Flats Hard: 2" x 5/16" Ø16 Flats Easy: 2-3/8" x 5/8" Ø18 Pipe Schedule 40: 1-1/4" Ø20 Angle Leg-in: 1-1/2 x 3/16" Ø18 Series PDF Brochure 302HV Specification Chart Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides 3000 Series Control Options CNC3.1V The CARELL 302HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls.
- NEW PRODUCTS | Carell Corporation
Carell Corporation & Eagle Bending Machines' continues to find new solutions through innovation and years of fabricating experence. See what's new and call us direct @251-937-0947 to get the details and availability. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! NEW PRODUCTS Tube & Pipe Benders NEW for 2023! ETM H63 The new ETM H63 benders are ideal for machining thin tubes without deformation! Its semi-automatic, compact, high performance bending functions are performed automatically, while feeding & rotation of the tube between bends is performed manually. Simplicity, sturdiness and precision are the key features of this particularly cost-effective line. BACK TO TOP NEW PRODUCTS NEW! CUSTOM FORMING MACHINES 3R-SP 350 x 6.35 CUSTOM FORMING MACHINE The H3R-SP 350 x 6.35 Forming Machine is designed to form a pattern in pre-rolled and welded seam tubes to a specific pattern in 3 tube widths. This machine design incorporates a top roll and a pinch roll fitted with hardened profiled rings in order to obtain the final shape of the tube. NEW PRODUCTS True Pyramid Plate Roll NEW! PIR 8' x 5/16" The PIR 8’ x 5/16” is a True Pyramid Plate Roll with 3 driven rolls, hydraulic movement of top pressing roll and a hydraulic pre-bend bottom brake shoe Custom Built in 2022 for the US Coast Guard! Tube & Pipe Benders ACH SERIES CARELL & Memoli presents a new series of 3-axis CNC tube benders for the linear bending of tubes up to 2-1/2 inches (65 mm) in diameter. The ACH series machines are fully automatic bending machines with CNC 3 axes: bending (Y axis), advancement (X axis) and rotation (Z axis). This hybrid tube bender has been developed for accuracy & control of bending tubes and profiles. The main axes are electrically controlled, while the auxiliary axes are hydraulically controlled. Section Benders EAGLE - BA40 & BA55 Eagle’s NEW CNC Machines augment our current BA20, BA35 & BA50 CNC models and incorporate the same renowned CNC Control Systems. The Pyramid style BA40 and Double Pinch style BA55 allow material feeding from both left and right with the added advantage of also being truly universal general job shop machines PROBENDING® SYSTEM BA55 BA40 Real Quality and Value are found in the Details... See The Difference for Yourself !
- Galileo Series | Carell Corporation | United States
GALILEO Series G50HV and G80HVP are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES, LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. GALILEO SERIES UNIVERSAL ROLL BENDERS Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Heavy Duty Solid Drive Gears ! G50HV G80HV Scroll Down or Click Images & Links for descriptions of standard equipment, options & technical specifications GALILEO Series G50HV & G80HVP are H eavy Duty, 3 Roll Universal Bending Machines with Solid Steel Welded Frames , LED Readouts, high strength shafts and all 3 rolls are driven through heavy duty drive trains for high torque delivery and energy efficiency. Our G50/G80 units roll standard & special sections plus tube & pipe using our unique 3 Roll Drive System with superior performance, superior design and manufacture for an attracti ve, economical initial investment. NO CASTINGS are used in the main frame unlike some other brands. Our Standard Universal Telescoping Modular Roll set is quick to adjust and will bend standard sectio ns such as flat bar (on flat and on edge), square bar, tees, channel as well as r ound bar, angle leg-out, square and rectangular tube sections. Round tube and pipe require dedicated rolls. We manufacture custom rolls for extrusions and special shapes. Machines can be built with short shafts for dedicated coiling operations. Optional overhead supports available for coil diameter and pitch calibrations. G50HV SERIES UNIVERSAL ROLL BENDERS CARELL In-Stock Specials G50HV Specifications Capacities* Flats Hard: 3" x 3/8" Ø34 Flats Easy: 4-1/2" x 3/4" Ø32 Pipe Schedule 40: 2 " Ø24 Angle Leg-In: 2-1/4" x 1/4" Ø40 *with standard equipment Video: G50 Universal Bender-Ornamental Options Angle 2-1/2" • Pipe 2" • Flats 4-1/2" Request-A-Quote G50HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES , LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Standard Features Rugged, Solid Steel Frames, No Castings! Dual, L arge Roller Bearings on all shafts Hydraulic Top Roll Adjustment (HV/HVP) with push button operation 3 Driven Rolls - Automatic clutch on top roll with spee d compensation LED Readout (G50-HV) Universal Roll Set , telescopic adjustment, Hardened to 56 HRC Heavy Duty Multi Axis Lateral Material Guides Vertical or Horizontal Operation is standard Mobile Operator Consoles , 24VAC, E-Stop palm buttons Features & Optional Tooling 3 Rolls Driven: Heavy Duty Drive Train Scroll Tool: 1-1/2 x 3/16 Scrolled on Flat Bar Twist Tooling:up to 7/8” Sq. and 1-1/2” x 3/8” Flat Bar Bar Brake Spiral Tool G50HV G80HV SERIES UNIVERSAL ROLL BENDERS CARELL In-Stock Specials Request-A-Quote Capacities* Flats Hard: 4 " x 3/4" Ø50 Flats Easy: 6" x 1 " Ø42 Pipe Schedule 40: 3 " Ø60 Angle Leg-In: 3 " x 3/8" Ø8 0 *with standard equipment Angle 3" • Pipe 3" • Flats 6" G80HV Specifications G80HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES , LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Standard Features Rugged, Solid Steel Frames, No Castings! Dual, L arge Roller Bearings on all shafts Hydraulic Top Roll Adjustment (HV/HVP) with push button operation 3 Driven Rolls - Automatic clutch on top roll with spee d compensation Programmable Readout (G80-HVP) Universal Roll Set , telescopic adjustment, Hardened to 56 HRC Heavy Duty Multi Axis Lateral Material Guides Vertical or Horizontal Operation is standard Mobile Operator Consoles , 24VAC, E-Stop palm buttons G80-HV Specification Chart G80HV
- SELECTION GUIDE | Carell Corporation
Plate rolling is one of the most complex metal fabrication processes. Changing just one variable directly affects numerous others. Today many plate rolls have CNCs with data tables that draw from decades of rolling experience, which has made the process much more predictable. Request-A-Quote BACK BACK BACK BACK BACK BACK BACK Published Articles: "Plate Rolling Rolls On" By: Francesco Massa Advanced controls make a highly variable process more predictable. Click here for PDF Comprehensive Guide to Plate Rolling Machines "A Rundown On Rolling Machines" By: David Donnell, President, Carell Corporation The type of bending application determines the style of machine and bending capacity needed to do the job. Click here for PDF See Below for Quick References by Subject - More About Roll Forming - BACK TO TOP Plate Roll Bending Selection Guide Plate rolling is one of the most complex metal fabrication processes… Changing just one variable directly affects numerous others. Today many plate rolls have CNCs with data tables that draw from decades of rolling experience, which has made the process much more predictable. With predictability also comes automation. Some plate roll operations now have automated the loading, rolling, and unloading, producing precisely rolled workpieces time after time. QUICK LINKS Quick Links by subject: Plate Roll Manufacturers Machine Capacity Pre-Bending vs. Rolling Ratings Pre-Bending Ratings Rolling Ratings Automation Three Roll Initial Pinch Double Pinch Automatic NC or CNC Controls Variable Geometry Plate Rolls True Pyramid Machines Two Roll Machines Vertical Format Plate Rolls Optional Equipment & Accessories Cone Rolling Devices Lateral & Overhead Supports Extended Roll Shafts Roll Movement Up/Down Roll Balancing Plate roll manufacturers Plate roll manufacturers commonly rate machines according to baseline material yields between 36 to 38,000 psi. When choosing a roll you must refer to your mill delivery certificates, to your proposed supplier or to the Internet to specifically verify the average yields of the plate you need to roll. In our current manufacturing environment, the term “A36 Steel” has little correlation to the actual yield since the A36 generalization encompasses many specific sub-denominations. Some of these may have yields strengths of 70,000psi or more. The old common term “Mild Steel” will generally represent steels with yields of 45,000 to 55,000 psi. Machine capacity must be commensurate to your material yield. Most roll manufacturers can provide tables or graphs that allow you to match machine capacity to the material yield. Pre-Bending vs. Rolling Ratings will often be presented in numerous formats and tied to a minimum shell diameter at a given thickness for each Plate Roll model. The Pre-Bending operation is performed at the leading and trailing edge of the sheet (in most cases, the eventual seam). Sheets cannot physically be bent completely to the leading edge and will thus leave what is referred to as an ‘Unbent Flat’. As a rule of thumb, the minimum you should expect for an unbent flat length is 1.5 times the material thickness. This may approach 2.5 to 3.5 times the material thickness for thicker plate. It is this pre-bending operation which attempts to reduce the unbent flat to the minimum possible length which requires the most power from the machine. This operation is also very critical as care must taken to ensure that the sheet does not disengage from between the rolls. Because of this “safety factor” claims of unbent flats equal to 1.1 times the material thickness should be thoroughly investigated as it is rare that this can be achieved. Pre-bending ratings with the shortest possible unbent flats are necessarily lower than the overall rolling capacity rating for any given machine. You must be mindful when reviewing machine ratings since the maximum total rolling capacity is generally expressed with the intrinsic requirement of multiple rolling passes, longer un-bent flats and larger minimum shell diameters, even if not entirely clear from reading a simple roll specification. Un-bent flat lengths for any given sheet are a function of thickness, width, cylinder diameter, machine geometry, material yield, top roll size, operator proficiency and other factors. Rolling ratings anticipate that the plate is in motion, translating through the machine. This is called “dynamic” as opposed to the “static” pre-bending operation when the sheet is held between the rollers and one or more rolls move upward to “curl” the leading edge. Dynamic rolling mode will always allow a greater thickness to be rolled than can be bent during static pre-bending. Automation in the workplace is becoming more common as pressure increases to reduce labor costs. Most all CNC and NC controlled machines are 4 roll types. Automated controls are recommended for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced by using manual machine controls. Multiple bends, variable radius bends, ovals and the like are some examples. Over automation on a roll when the production volume is not significant can be a costly mistake. Three Roll Initial Pinch or Single Initial Pinch Plate Rolls are generally for lighter capacity applications and may be electro-mechanical or hydraulic. They work by "pinching" the flat sheet between two counter-opposed rolls while the third offset roll or ‘bending roll’ moves upward to contact and then bend the sheet. When rotation of the rollers is activated, the sheet exits at a given radius. With the sheet cut to the developed length and the bending roll properly positioned; the part is rolled into a cylindrical form, where it can then be welded at the seam to produce a cylinder. The upper roll is in a fixed position; the lower pinch roll can move up/down to pinch the material. The third roll (the forming roll) is also adjustable. To remove a rolled cylinder, it must be extracted from off of the top roll. Machines are generally equipped with some type of release mechanism on the top roll to allow extraction of the cylinder. Typical methods are either a forward tilting or releasing top roll or a removable end yoke. In most applications, these machines require removal and re-insertion of the sheet in order to pre-bend both ends. They are cost effective but in contrast may be more labor intensive in a production setting. There were many large mechanical initial pinch machines built during the 1930’s, 40’s & 50’s and can be found on the used market. All have cast frames as modern alloys and welding techniques had yet to be invented. Double Pinch Plate Rolls are available from light to extremely heavy capacities and may have three or four rolls. The terminology can be confusing as these units may sometimes be referred to as ‘double pinch pyramid plate rolls’ or ‘double initial pinch plate rolls’. Both three and four roll styles have fixed position top rolls and two offset rollers or ‘lateral rolls’, one on each side. The 4 Roll styles have an additional roller directly underneath the top roll, which constantly pinches the plate during rolling. Double Pinch Rolls can pre-bend both ends of the plate without removal as is required with single pinch rolls. Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body. Four Roll Plate Rolls have a slight advantage in cycle time since t hey permit pre-bending of the leading edge, rolling the cylinder body and finishing off of the trailing edge all while rolling in the same direction. High volume products can be produced faster when using a four roll machine. Smaller machines can be mechanical but most modern machines are hydraulic and include drop end yokes for easy extraction of the work-piece. Automatic NC or CNC Controls and Four Roll Plate Rolls: Automatic cycle systems are generally used only on four roll plate rolls because there is minimal chance for slippage since the sheet is constantly pinched between the top roll and the 4th roll or “pinching roll”. Automatic controls use an encoder to track movement of the plate through the machine. If the plate slips, the bending roll movements will be out of sync with the material’s translation through the machine. Variable Geometry Three Roll Plate Rolls are not new but are gaining in popularity around the world. They are built for medium, heavy to extremely thick plate applications. The top roll moves up/down and the lower two rolls each move horizontally. This lower roll movement allows increasing the offset distance from the top roll and commensurately increasing mechanical advantage in bending. A machine of this type works well over a wide range of material thickness. By adjusting the geometry they can be used similar to single pinch, double pinch and pyramid style machines and require minimal sheet movement during the pre-bend operations. In the past these machines were commonly found in shipyards but now are being placed in general job shop and manufacturing applications. True Pyramid Machines are not generally manufactured by modern roll builders. They may be found on the used market and are more common in developing countries. They have 3 rolls, both lower rolls fixed in position with the top roll moving up/down. In general they leave very long un-bent flats and have only one or two rolls motorized in rotation. Some special application machines are still produced on a custom build basis and are mostly found in shipyards. They will have the lower two rolls spaced closely together and be of small diameter with midpoint support trunnion rollers. Two Roll Machines are designed for thin or light gauge material rolled to reasonably small diameters. They use a large diameter urethane coated pinch roller which moves up with extreme pressure against a small diameter steel top roller. A mandrel or drum, very close in OD to the desired ID of the part is fitted over the top roll. Two roll sheet rolls are extremely fast and will roll round cylinders or shells even if the blank has large cutouts, voids or holes. Since they require a mandrel for each different part diameter and material thickness they are not as versatile as some other machines. For dedicated high speed production of light gauge cylinders they can be an optimal solution. Vertical Format Plate Rolls can be of nearly any geometry, double pinch, single pinch or pyramid. Vertical rolls are most often used for rolling large diameters and can be advantageous when used in the field for storage tank production. Carell offers automated Vertical Tank Production Systems which are fed from coil stock and can include vertical sheet cutoff and automatic vertical seam welding among other options. These Systems can be used in-house or in the field and increase production output while reducing labor input Optional Equipment and Accessories are offered for most Plate Rolling Machines. The most important items to consider are hardened roll surfaces and cone rolling devices. With today’s harder materials and laser/plasma cutting techniques it is imperative to have a hardened outer surface on the rollers. Look for hardness ratings in the range of 52 to 55 Rockwell C Scale and also for the indication that the hardening process used is “induction hardening”. Hardness in the 52 to 55 RCS range will have a reasonable hardness penetration depth to provide long lasting protection against roll surface wear. Hardness exceeding 58 RCS will have a shallow penetration and a more brittle outer surface which can result in cracking or crazing. Cone rolling devices permit the operator to roll a conical shape and are standard on some machines. Some machine brands require a machine to be pre-disposed at the time of purchase if cones will be rolled in the future. This important point should not be overlooked. Lateral as well as Central Overhead Supports are optional on nearly all Double Pinch Plate Rolling Machines. Some rolls may require pre-disposition for the eventual addition of hydraulic powered supports. Overhead supports prevent lighter materials from collapsing when rolled to large diameters and must be sized according to plate thickness and shell diameter. An overhead support is not a crane and it is designed to sustain nominally only 40 to 60% of the total shell or cylinder weight. A side support can also assist in this function to prevent light materials from re-curving toward the floor if the radius is very large. Some plate rolls are designed with Extended Roll Shafts that protrude through the machine frame at the yoke end. Section or Pipe Dies can be fitted on these ‘stub’ or extended shafts. Some machines are designed with collars inside the machine frame that can be used for profile rolling but when rolling a complete 360 degree hoop it will be impossible to remove from the machine. It is also not possible to coil with inboard collars. It is not practical to anticipate rolling angle iron on a plate roll. Angle will always twist when being rolled. Plate rolls do not have outboard adjustable lateral profile guides to prevent this inherent twist. You should consider using a section rolling machine or double pinch angle roll instead for these applications. In general, section dies on plate rolls are good for bending flat bar the hard way, rods or small pipe. Roll Translation or Roll Movement Up/Down is accomplished either by using inclined linear guides or via swing arms. Direct rectilinear guides direct the thrust of the roll directly toward the top roll and have the fewest moving parts. Rectilinear guides are found on small as well as extremely high capacity rolls. Swing arm designs are not common on large machines and have more moving parts, pins, and bushings. Roll Balancing can be achieved in a variety of methods. Maintaining the bending roll or rolls parallel to the top roll is necessary in order to produce a good true cylinder. Volumetric type and electronic type balancing are the most trouble free for general job shop use. They have up to 80% fewer moving parts than swing arm balancing systems and thus significantly lower maintenance costs in the long run General Note: Roll Bending Machines are very dangerous if used carelessly. It is the responsibility of the owner to ensure the installation and proper use of point of operation safety guards or devices. Machine capacity Pre-Bending vs. Rolling Ratings Pre-bending ratings AUTOMATION Rolling ratings Three Roll Initial Pinch Double Pinch Automatic NC or CNC Controls Variable Geometry Three Roll Plate Rolls True Pyramid Machines Two Roll Machines Vertical Format Plate Rolls Optional Equipment and Accessories Cone rolling devices Lateral and Overhead Supports Extended Roll Shafts Roll Translation Roll Balancing
- Initial Pinch Plate Rolls | Carell Corporation | United States
Initial Pinch or Single Initial Pinch Plate Rolls are for lighter capacity applications and may be electro-mechanical or hydraulic that make them ideal for adjustable, cost effective production. BACK TO TOP INITIAL PINCH PLATE ROLLS Precision Engineered H ydraulic & Mechanical Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Carell Corporation provides superior quality "slip rolls", "initial pinch rolls" and three roll plate rolls. Where the bending sequence is performed by "pinching" the flat sheet between two counter-opposed rolls while the third offset roll or "bending roll" moves upward to contact and bend the sheet. Extraction methods are equipped with either forward tilting, a releasing top roll or a removable end yoke. They are generally designed for lighter capacity applications that makes a cost effective solution to your production! Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications RM & HRM SERIES 1 2 Ga to 16 Ga • 3' to 6' Long IRM SERIES 14 Ga to 3/16" • 3' to 8' Long Shown with O ptional LED Readout TSI SERIES 20 Ga to 1 /4" • 3 ' to 6' Long HTSI SERIES 20 Ga to 3/8" • 3' to 10' Long MRM- SERIES 1/8" to 1/2" • 3' to 12' Long We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! RM & H RM SERIES 3 ROLL , SINGLE INITIAL PINCH PLATE ROLLS BACK TO TOP RM Series STAN DARD FEATU RE S RM Models have manual adjustment of the lateral bending roll via single hand wheel a nd precision worm drive jack screw boxes. Lateral bending roll can be mechanically tilted for cone rolling. LED Readout to monitor the position of the lateral bending roller Har dened & polished rolls Cone device and rod grooves are standard and identical to HRM Series models. HRM Series STANDARD FEATURES Lateral Roll is HYDRAULIC actuated from the control console with joystick controlled tilting action for rolling cones. Roll is idle in rotation and has 3 round rod grooves LED Readout to monitor the position of the lateral bending roller Induction Har dened and Polished Surfaces on all 3 rolls Co ne R olling Device for rolling conical shapes Both Upper and Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Pinch Roll Pressure adjustment via ergonomic easy adjust cam lever Lateral Quick Release Top Roll with safety lock 24V Low voltage controls, Foot Pedal Rotation, E-Stop, Safety Trip Wires, Instruction Manual RM & HRM SERIES SPECIFICATIONS RM & HRM SERIES IRM SERIES BACK TO TOP 3 ROLL , SINGLE INITIAL PINCH PLATE ROLLS CARELL IRM SERIES units are 3 roll, single initial pinch plate bending machines with powered rotation of both top upper and lower pinch roll. Choice of 10 models from 3' to 8' long in 14 Gage to 3/16" capacities. Suitable for medium to low production runs, Affordable & Efficient!. IRM SERIES STANDARD FEATURES Both Upper roll and Central Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Base in steel, electro-welded and cast steel shoulder frames, all stress relieved Lateral roll, idle in rotation with manual up/down adjustment via single hand-wheel Central pinch roll adjustable manually via single hand-wheel Front quick release top roll with rotation lock out safety switc Lateral roll movement via electric motor and heavy duty worm gear drive for precise positioning and maximum power Cone rolling device is standard equipment Lateral bending roll and pinch roll incline for cone working Low voltage push button controls and foot pedals for rotation control w/ E-Stop Multi point safety system including circumferential trip wire Manual forced lubrication Instruction manual Wire / rod grooves on pinch roll and lateral bending roll IRM SERIES OPTI ONS Induction hardened and polished rolls LED Digital Readout Powered Lateral Bending Roll Adjustment up/down IRM SERIES SPECIFICATIONS IRM SERIES TSI SERIES BACK TO TOP POWERED INITIAL PINCH PLATE ROLLS STANDARD FEATURES Frames heavy solid steel alloy sheet, CNC machined and stress relieved Lateral roll, idle and moving on roller bearings Pinch roll positioning via heavy duty screw jacks with single manual hand wheel Manual d rop end top roll yoke (w/ lock out safety switch and set lock) Lateral roll movement via precision heavy duty worm gear and manual wheel crank or optionally powered up/down by efficient drive train system Lateral bending roll is adjustable in incline for cone rolling Bending & pinch roll equipped with analog digital counters for repeat reference position Low voltage foot pedal stand for CW/CCW rotation with E-stop palm button Multi point safety system including circumferential trip wire Illustrated Instruction manual w/ electrical schematics The Carell TSI Series is a 3 roll, single initial pinch plate bending machine with precision adjustment of lateral bending roll and powered rotation of upper and lower pinch rolls using hig h efficiency motor/reduction unit. They are designed to work with 16 GA x 48” wide material in capacity. FIVE YEAR Limited Frame Warranty! Shown with O ptional LED Readout NOTE: With O ptional LED Readout and/or Optional Powered Bending Roll, machine controls are push buttons on a mobile console in lieu of foot pedals. TSI SERIES SPECIFICATIONS TSI SERIES HTSI SERIES HTSI SERIES 3 ROLL HYDRAULIC INITIAL PINCH PLATE ROLLS BACK TO TOP The CARELL HTSI SERIES unit is a 3 roll, single initial pinch plate bending machine with powered adjustment of lateral bending roll and powered rotation of upper and lower pinch rolls. STANDARD FEATURES Both Upper roll and Central Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Base in steel, electro-welded and stress relieved Lateral roll, idle and moving on roller bearings Central pinch roll pinch pressure adjustable by precision worm gear movement Front quick release top roll with rotation lock out safety switch Lateral roll movement via electric motor and heavy duty worm gear drive for precise positioning and maximum power Lateral bending roll and pinch roll incline for cone working Low voltage push button controls via mobile control console Multi point safety system including circumferential trip wire Forced central lubrication system with pump and tank Instruction manual HTSI SERIES SPECIFICATIONS MRM-H SERIES 3 ROLL HYDRAULIC INITIAL PINCH PLATE ROLLS BACK TO TOP Carell MRM-H Series are Fully Hydraulic 3 Roll Initial Pinch Plate Rolls with HYDRAULIC bending roll, pinch roll & drop ends MRM-H SERIES STANDARD FEATURES Lateral Roll is HYDRAULIC actuated from the control console with joystick controlled tilting action for rolling cones. Roll is idle in rotation (Round Rod Grooves Optional) 2 LED Readouts to monitor position of bending & pinch rolls Induction Hardened & Polished Surfaces on all 3 rolls Cone Rolling Device for rolling conical shapes Both Upper and Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Pinch Roll Pressure adjustment via push buttons Hydraulic Drop End for quick and easy removal of the work piece 24V Low voltage Push Button Controls, E-Stop, Safety Trip Wires, Instruction Manual OPTIONS: Rod Grooves, Lateral & Overhead Material Supports, Variable Speed, 2 Speed Rotation, Custom Lengths and Dedicated Configurations MRM-H SERIES SPECIFICATIONS MRM SERIES MRM-S SERIES Powered 3 ROLL INITIAL PINCH PLATE ROLLS BACK TO TOP MRM-S Standard Features This mechanical model is designed for light to medium jobs. It is used in jobs up to 10 mm thickness materials. It is used in Aluminium Bendings, Air Conditioning Channels, Advertising Panels and Sheet Metal Covers. All models are planet reducer driven SAE 1050 (CK 45) Quality Certificated Steel Rolls with high tensile strength Steel Welded Main Frames Mechanical manual openable dropend Mobile Control Panel Conical Bending Device Central lubrication system Top roll support system and with planetary reducer Precision Bending with Brake Motor Motorised Adjustment of Back Roll Built according to EC Safety Directives (CE certificate) User’s manual . CALL ONE OF OUR SALES & APPLICATION ENGINEERS FOR DETAILED INFORMATION AND PRICING