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- JOBS | Carell Corporation
We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! Carell Corporation Job Opportunities: See our open positons at https://www.ziprecruiter.com/candidate/search?search=Carell+Corporation&location=Mobile%2C+AL Innovation, Quality & Performance Backed By Decades Of Experience 251-937-0947 Career Opportunities Click The Image Link Above To See The Available Job Opportunities At Carell Corporation & Eagle Bending Machines, Inc.
- 3 Roll Translating Geometry | Carell Corporation
Carell's 3 Roll Translating Geometry Rolls, Offers Strong Design & Special Features - Unrivaled Cone Rolling Capability For More Productivity…More Precision BACK TO TOP 3 ROLL TRANSLATING GEOMETRY PLATE ROLLS CARELL In-Stock Specials Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote PCO Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick PCO SERIES Built for medium, heavy to extremely thick plate applications. FEATURES TECHNOLOGY CONTROLS OPTIONS What can you expect from the new PCO-Series rolls? Expect a new state-of-the-art machine to give you more precision and more power than anything in the industry. Expect the best linear guiding system with anti-friction sliding technology and proportional-controlled digital parallelism system. All are designed to capitalize on the new machines enhanced performance and capacity. Providing you a solid, stable result with every rolling pass Strong Design & Special Features - Unrivaled Cone Rolling Capability More Productivity…More Precision PCO SERIES PCO Series 3-Roll Variable Axis Plate Bending Rolls BACK TO TOP Infinitely variable speeds Infinitely variable bending pressure Rolls length: from 20 inches up to 26 Ft Plate thickness: from 1/8 inch up to 10 inch PCO Overview Absolute pre-bending precision is one of the main features of our PCO roll. All three rolls move independently, the lower rolls move on a horizontal axis, the upper roll moves on a vertical axis. This m akes it possible to adjust the distance between the bending points to roll Heavy or Small thickness plates. The PCO series plate roll gives you the ability to perfectly prebend any plate, working “like a press” and always maintaining the plate horizontal that allows you to run rolling operations in complete safety. The PCO series is also equipped with the lastest generation of brakes that avoids any plate slipping. Better Design For Better Performance . Synchronized power High torque and Hydrotronic control The best pre-bending with the maximum rolling precision . PCO FEATURES PCO Features DISCOVER THE EXCLUSIVE FEATURES OF THE PCO SERIES! BACK TO TOP VERSATILITY A perfect synthesis of bending precision and rolling power is provided with our PCO Series Plate Rolls Plate thickness range on our PCO Variable Geometry Machines allow rolling of thicker plate versus a four roll unit of a similar prebending rating. The PCO Variable Translating Geometry incorporates the best features of single pinch, double pinch and true pyramid type rolls into one single efficient machine SAFETY Both ends of the plate are pre-bent without need for removal from the machine More secure pre-bending operation over a four roll geometry Lower rolls are equipped with heavy duty brakes to eliminate risk of back travel Sheet tail maintains a flat or low incline in pre-bending operations, unlike 4 roll designs Overpressure risk is minimized since the top roll thrust is downward like a press The PCO allow to change the geometry between the bending rolls and this give at the operator the maximum flexibility to adjust the machine for a wide variety of rolling works (pre-bending, cone pressing, rolling, shell calibration etc....) Variable Geometry Increased Flexibility Lower Rolls Variable Centerline The possibility to adjust the distance between the two lower rolls increase the flexibility and the thicknesses range the can be rolled on the machine: This allows to roll heavy wall thickness plates (max. centerline distance) while with the lower rolls very close each other (min. centerline distance) you will obtain an optimal plate feeding for thin plates. PCO Technology PCO Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault VBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM PCO Controls PCO Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. PCO Options PCO Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s
- Mignon Series | Carell Corporation | United States
The MIGNON Series Initial Pinch Roll Benders are designed for small profiles and tubes. Both units are bench mount types and are available in electric drive and manual crank drives. Mignon machines are single initial pinch types with 3 DRIVEN ROLLS for optimal traction. MIGNON SERIES CARELL In-Stock Specials Request-A-Quote The MIGNON Series Initial Pinch Roll Benders are designed for small profiles and tubes. Both units are bench mount types and are available in electric drive and manual crank drives. Mignon machines are single initial pinch types with 3 DRIVEN ROLLS for optimal traction when rolling tight diameters. Frames are steel alloy with bolted construction. High strength shafts are hardened and ground. Bending roll shaft adjustment is manual. Version 025 includes an mechanical counter to monitor bending roll shaft position. Units are furnished without rollers as most uses are for dedicated production. Carell will make these optional roll sets per your bending needs. Units furnished with an instruction manual and service guide as well as service and adjustment tools. MIGNON Series Features P ortable, Single Pinch Small Profile Bench Mountable Units Rugged, Steel Alloy Bolted Construction Frames Available in Electric Powered or Manual Rotation 3 Driven Rolls for optimal traction Hardened High Strength Shafts Optional Coil Calibration and Support Base Stand Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides Mignon 025
- ON SALE - IN-STOCK | Carell Corporation
Carell Corp supports the professional fabricators of North America and are long standing members of FMA, SME, AWS, NOMMA & ABANA. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. Carell Industrial Solutions Inventory List DESCRIPTION MODEL PL ROLLS IN STOCKDESIGNATION Parmigiani DP 5" (480V)Planet 30 DP 8' x 9/16" (480V)VBH-8/290 (2600/16) CNC Isitan IP 5' x 1/4" (220V) x2 machinesMRM-S 1550x170 IP 5' x 1/4" (220V) MRM-H 1550x180 DP 5' x 1/4" (220V) COMING SOON4RHMS 1550x180 IP 3' x 11 Ga (220V) x2 Machines COMING SOONRM 1050x90 IP 4' x 14Ga (220V)x2 Machines COMING SOONHRM 1550x90 IP 4' x 12Ga (220V) COMING SOONHRM 1270x90 DP 4' x 13Ga (220V)4RHMS 1270x100 IP 4' x 13Ga (220V)MRM-H 1270x100 IP 5' x 3/16" (220V)MRM-S 1550x150 IP 8' x 5/16" (480V) RESERVEDMRM-H 2550x200 SAHINLER Profile Rolls PK20 (220V-3) - 1" OD Tube w/ stand PK35 (220V) x 3 Machines - 2" Pipe 1 LED Pyramid HPK100 (480V) - 3-1/2" Pipe2 LED DBL PINCH HPK 80 (220V)x2 Mach- 2-1/2" Pipe - COMING SOON2 LED DBL PINCH HPK60 (220V)x2 Mach - 2-1/2" Pipe-COMING SOON1 LED Pyramid HPK50 (220V)x2 Mach- 2" Pipe- COMING SOON1 LED Pyramid ANGLE ROLLS IN STOCK DESCRIPTIONMODEL NO. COMAC DP 3-1/2" (480V) 307HV4CN3.1V DP 5" (480V) 308HV4 DP 2-1/2" (220V) - RESERVED + 1 COMING SOON305CN3.1V DP 2-1/2 (480V) - RESERVED305CN3.1V DP 2-1/2" (220V) x2 machines305HV DP 2-1/2 (480V) 305HV DP 2-1/2" (480V) COMING SOON304HV DP 2-1/2" (220V)304HV DP 2-1/2" (480V) RESERVED304CN3.1V DP 2-1/2" (220V)x2 machines 304CN3.1V DP 2" (220V)303CN3.1V DP 2" (220V)x 2 Machines303HV DP 2" (220V)302HV P 2" (220V)G50HV x 3 OM-Mono-100 (480V)OM-Mono-100 Omcca OFMER REBAR BENDERS TP32/36 (220V) Shear Capacity #7 & Bend #8TP32/36 Ofmer P44 (220V) Bend Capacity #9P44 Ofmer P54 (220V) Bend Capacity #10P54 Ofmer MEMOLI ETM90 (220V) - 3" PipeTOUCH Ematic CE/CN (220V) Ematic CE/CN (220V) ETM60 (220) - 1-1/2" Pipe - Being re-builtTOUCH ETM80 (220V) x 2 Machines - 2-1/2" Pipe TOUCH Eagle # of Machines Available BA35 - 1-1/2" Pipe1 BA50 - 2" Pipe1 CPS20 - 1/2" Pipe1 CPS20-REV- 1/2" Pipe2 CP20- 1/2" Pipe3 CP30EPR - 1-1/2" Pipe5 CP30EPRM - 1-1/2" Pipe7 CP30EPRM-110- 1-1/2" Pipe3 CP30PRM - 1-1/2" Pipe6 CP30SM - 1-1/2" Pipe4 CP30SM-110 - 1-1/2" Pipe3 CP30PR-2V - 1-1/2" Pipe7 CP40H - 2" Pipe - The Damaged One0 CP40H-2 - 2" Pipe3 CP40M - 2" Pipe3 CP40H-REV - 2" 4 Z402H-2 - 1-1/2" Pipe1 CP60H - 2-1/2" Pipe - On the way3 CP60H-REV - 2-1/2" Pipe - On the Way1
- TESTIMONIALS | Carell Corporation
Welcome to Our Testimonials Page Here are just a few of our thousands of satisfied customers If you would like to be featured, contact us for more information. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! Welcome to Our Testimonials Page Here are just a few of our thousands of satisfied customers If you would like to be featured, contact us for more information Request-A-Quote Red Pepper Forge Inc - Carell MT500 & Eagle Model CP40-H We have been the proud owners of a CP40-H and MT500 for many years. Your company has given us great service and your products are high quality and long lasting with few maintenance issues. Thank you Jim Bomba, President, Red Pepper Forge, Inc. Howden - Carell 4RH 6/3 & Eagle Model CP40-H Howden North America first purchased our Carell CNC plate roll back in 2000 for our South Carolina facility. The machine was subsequently related to our plant in Mexico City. Throughout these sixteen years, we have found the Carell Plate Roll to be of outstanding quality, very reliable. Carell has always been very responsive and have provided excellent support both while machine was in SC, then in Mexico. I would certainly recommend Carell and Eagle. David G. Smith, Operations Director Howden North America, Managing Director Howden Mexico Laser Fabrication and Machine Co. Inc. Carell 303HV Angle Roll + 4RH CNC 8/7 Plate Roll + E-Matic CE/CN Bender, Eagle BA50 Section Roll My company has purchased several pieces of equipment from Carell Corporation. They have always provided excellent customer service. Their pricing is competitive and equipment arrives quickly. The equipment efficiently performs the tasks it was purchased to do. I will use Carell Corporation in the future. Alyson Orth, Laser Fabrication and Machine Co. Inc. Impact Storefront Designs - Carell ETM60 & Eagle CP30 Impact Storefront Designs is a team of building envelope specialists primarily focused on the fabrication and installation of glass. curtain wall, and storefront products. However, when we decided to tackle custom railing fabrication we turned to Eagle Bending Machines & Carell Corporation. Our team is now able to produce custom bent railings and metal work with superior craftsmanship. Our Eagle CP30 Roll Bender and Carell ETM-60 Rotary Pipe Bender has helped continue our tradition of top quality metal work as seen in our latest accomplishment at the Uncommon Charter School in Newark, NJ. These machines give us excellent results regardless of the magnitude of the project. ISD’s vision is one of simplicity; to fully control the fabrication, delivery, and installation of pre-assembled storefront products and our Eagle & Carell Bending Machines have also allowed us to add to the vast catalog of specialty products that we offer our customers. Mike Fileti,Operations Manager, IMPACT Storefront Designs Purolator Facet Inc. - Carell 3 & 4 Roll Plate Rolls of various sizes February, 2016 We at Purolator were interested in 4 roll plate rolls for long and small diameter perforated filter tubes with short unbent flats and perfect cylindrical dimensions, ready for our seam welding machines. These machines were auto-cycle and the operator does not need to touch the sheet. I was recommended to contact Carell by another engineer at Purolator that had made several prior purchases of other Carell rolls. We spoke to Mr. David Donnell who assisted us with the valuation and final equipment recommendation. We received 3 competitive proposals and chose Carell. We were completely satisfied with these 2 new Carell rolls. The machines worked as promised, which for me means a successful project. When contacting Carell, they are always responsive. They have Great customer service! The whole experience was nothing less than Excellent, and I would certainly recommend Carell Corporation to others. Doug Moser, Sr. Metals Design & Manufacturing Engineer , Purolator Facet, Inc. Sears Welding & Fabrication Sears Welding & Fabrication - Carell 307 Angle Roll + 8' x 3/8" Plate Roll I have depended on Eagle Bending & Carell for roll benders, custom tooling and technical support for quite a while. They are great to work with and quick to respond with quality equipment and the information I need." Pat Sears, Sears Welding & Fabrication Sonoco Steel Reels - Carell 308HV & 305HV Angle Rolls When you need the strength and durability of a steel reel, Sonoco has the product for you. When Sonoco began looking to purchase equipment to roll flat bar, I beam and channel, we looked to Carell Corporation because of their service and reputation for reliability. We spoke with Mr. Bill Richards at Carell. He was very knowledgeable about our application and helped guide us through the process of making the right equipment choice for our needs. In fact, we've been so pleased with the experience that we recently purchased additional equipment from them. If you're looking for reliable equipment backed by great technical support and service, look no further than Carell Corporation. Doug Ainsworth, Sonoco Steel Reel
- Initial Pinch Plate Rolls | Carell Corporation | United States
Initial Pinch or Single Initial Pinch Plate Rolls are for lighter capacity applications and may be electro-mechanical or hydraulic that make them ideal for adjustable, cost effective production. BACK TO TOP INITIAL PINCH PLATE ROLLS Precision Engineered H ydraulic & Mechanical Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Carell Corporation provides superior quality "slip rolls", "initial pinch rolls" and three roll plate rolls. Where the bending sequence is performed by "pinching" the flat sheet between two counter-opposed rolls while the third offset roll or "bending roll" moves upward to contact and bend the sheet. Extraction methods are equipped with either forward tilting, a releasing top roll or a removable end yoke. They are generally designed for lighter capacity applications that makes a cost effective solution to your production! Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications RM & HRM SERIES 1 2 Ga to 16 Ga • 3' to 6' Long IRM SERIES 14 Ga to 3/16" • 3' to 8' Long Shown with O ptional LED Readout TSI SERIES 20 Ga to 1 /4" • 3 ' to 6' Long HTSI SERIES 20 Ga to 3/8" • 3' to 10' Long MRM- SERIES 1/8" to 1/2" • 3' to 12' Long We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! RM & H RM SERIES 3 ROLL , SINGLE INITIAL PINCH PLATE ROLLS BACK TO TOP RM Series STAN DARD FEATU RE S RM Models have manual adjustment of the lateral bending roll via single hand wheel a nd precision worm drive jack screw boxes. Lateral bending roll can be mechanically tilted for cone rolling. LED Readout to monitor the position of the lateral bending roller Har dened & polished rolls Cone device and rod grooves are standard and identical to HRM Series models. HRM Series STANDARD FEATURES Lateral Roll is HYDRAULIC actuated from the control console with joystick controlled tilting action for rolling cones. Roll is idle in rotation and has 3 round rod grooves LED Readout to monitor the position of the lateral bending roller Induction Har dened and Polished Surfaces on all 3 rolls Co ne R olling Device for rolling conical shapes Both Upper and Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Pinch Roll Pressure adjustment via ergonomic easy adjust cam lever Lateral Quick Release Top Roll with safety lock 24V Low voltage controls, Foot Pedal Rotation, E-Stop, Safety Trip Wires, Instruction Manual RM & HRM SERIES SPECIFICATIONS RM & HRM SERIES IRM SERIES BACK TO TOP 3 ROLL , SINGLE INITIAL PINCH PLATE ROLLS CARELL IRM SERIES units are 3 roll, single initial pinch plate bending machines with powered rotation of both top upper and lower pinch roll. Choice of 10 models from 3' to 8' long in 14 Gage to 3/16" capacities. Suitable for medium to low production runs, Affordable & Efficient!. IRM SERIES STANDARD FEATURES Both Upper roll and Central Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Base in steel, electro-welded and cast steel shoulder frames, all stress relieved Lateral roll, idle in rotation with manual up/down adjustment via single hand-wheel Central pinch roll adjustable manually via single hand-wheel Front quick release top roll with rotation lock out safety switc Lateral roll movement via electric motor and heavy duty worm gear drive for precise positioning and maximum power Cone rolling device is standard equipment Lateral bending roll and pinch roll incline for cone working Low voltage push button controls and foot pedals for rotation control w/ E-Stop Multi point safety system including circumferential trip wire Manual forced lubrication Instruction manual Wire / rod grooves on pinch roll and lateral bending roll IRM SERIES OPTI ONS Induction hardened and polished rolls LED Digital Readout Powered Lateral Bending Roll Adjustment up/down IRM SERIES SPECIFICATIONS IRM SERIES TSI SERIES BACK TO TOP POWERED INITIAL PINCH PLATE ROLLS STANDARD FEATURES Frames heavy solid steel alloy sheet, CNC machined and stress relieved Lateral roll, idle and moving on roller bearings Pinch roll positioning via heavy duty screw jacks with single manual hand wheel Manual d rop end top roll yoke (w/ lock out safety switch and set lock) Lateral roll movement via precision heavy duty worm gear and manual wheel crank or optionally powered up/down by efficient drive train system Lateral bending roll is adjustable in incline for cone rolling Bending & pinch roll equipped with analog digital counters for repeat reference position Low voltage foot pedal stand for CW/CCW rotation with E-stop palm button Multi point safety system including circumferential trip wire Illustrated Instruction manual w/ electrical schematics The Carell TSI Series is a 3 roll, single initial pinch plate bending machine with precision adjustment of lateral bending roll and powered rotation of upper and lower pinch rolls using hig h efficiency motor/reduction unit. They are designed to work with 16 GA x 48” wide material in capacity. FIVE YEAR Limited Frame Warranty! Shown with O ptional LED Readout NOTE: With O ptional LED Readout and/or Optional Powered Bending Roll, machine controls are push buttons on a mobile console in lieu of foot pedals. TSI SERIES SPECIFICATIONS TSI SERIES HTSI SERIES HTSI SERIES 3 ROLL HYDRAULIC INITIAL PINCH PLATE ROLLS BACK TO TOP The CARELL HTSI SERIES unit is a 3 roll, single initial pinch plate bending machine with powered adjustment of lateral bending roll and powered rotation of upper and lower pinch rolls. STANDARD FEATURES Both Upper roll and Central Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Base in steel, electro-welded and stress relieved Lateral roll, idle and moving on roller bearings Central pinch roll pinch pressure adjustable by precision worm gear movement Front quick release top roll with rotation lock out safety switch Lateral roll movement via electric motor and heavy duty worm gear drive for precise positioning and maximum power Lateral bending roll and pinch roll incline for cone working Low voltage push button controls via mobile control console Multi point safety system including circumferential trip wire Forced central lubrication system with pump and tank Instruction manual HTSI SERIES SPECIFICATIONS MRM-H SERIES 3 ROLL HYDRAULIC INITIAL PINCH PLATE ROLLS BACK TO TOP Carell MRM-H Series are Fully Hydraulic 3 Roll Initial Pinch Plate Rolls with HYDRAULIC bending roll, pinch roll & drop ends MRM-H SERIES STANDARD FEATURES Lateral Roll is HYDRAULIC actuated from the control console with joystick controlled tilting action for rolling cones. Roll is idle in rotation (Round Rod Grooves Optional) 2 LED Readouts to monitor position of bending & pinch rolls Induction Hardened & Polished Surfaces on all 3 rolls Cone Rolling Device for rolling conical shapes Both Upper and Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Pinch Roll Pressure adjustment via push buttons Hydraulic Drop End for quick and easy removal of the work piece 24V Low voltage Push Button Controls, E-Stop, Safety Trip Wires, Instruction Manual OPTIONS: Rod Grooves, Lateral & Overhead Material Supports, Variable Speed, 2 Speed Rotation, Custom Lengths and Dedicated Configurations MRM-H SERIES SPECIFICATIONS MRM SERIES MRM-S SERIES Powered 3 ROLL INITIAL PINCH PLATE ROLLS BACK TO TOP MRM-S Standard Features This mechanical model is designed for light to medium jobs. It is used in jobs up to 10 mm thickness materials. It is used in Aluminium Bendings, Air Conditioning Channels, Advertising Panels and Sheet Metal Covers. All models are planet reducer driven SAE 1050 (CK 45) Quality Certificated Steel Rolls with high tensile strength Steel Welded Main Frames Mechanical manual openable dropend Mobile Control Panel Conical Bending Device Central lubrication system Top roll support system and with planetary reducer Precision Bending with Brake Motor Motorised Adjustment of Back Roll Built according to EC Safety Directives (CE certificate) User’s manual . CALL ONE OF OUR SALES & APPLICATION ENGINEERS FOR DETAILED INFORMATION AND PRICING
- Tank Head Machinery | Carell Corporation
Our Dishing and Flanging machines are preferred by professional dished heads manufacturers worldwide. CARELL Dishing and Flanging Machines For Tank Head Forming Request-A-Quote By PARMIGIANI Parmigiani is a world leader manufacturer in the production of tank heads forming machines. Thanks to the feedback of our customers and our dedication to quality we are introducing the most advanced and powerful machines we've ever built. Parmigiani manufactures complete lines to produce dished ends for tanks and pressure vessels consisting of Hydraulic dishing presses equipped with manipulators for automatic indexing of round blanks and Flanging machines for ends with or without center-hole. Thanks to the continuous technological improvement our Dishing and Flanging machines are preferred by the world leading professional dished heads manufacturers. For More Information Call or Email Us Today! [email protected]
- Beading Machines | Carell Corporation
Carell’s range of sheet metal beading machines, include flanging machines, roller bending machines, benders, shears and seamers. We offer manual, semi-automated or completely hydraulically controlled units with pedal controls or automated systems to meet every need. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Sahinler, Simasv, Isitan, Icaro, Offmer & More! BEADING MACHINES Request-A-Quote Carell’s range of sheet metal beading machines, include flanging machines, roller bending machines, benders, shears and seamers. We offer manual, semi-automated or completely hydraulically controlled units with pedal controls or automated systems to meet every need. ALL BEADING MACHINES are furnished with 7 pair of beading rolls, 1 pair of cutting rolls, 1 sliding stop, with service tool and instruction manual. Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Beaders (manual) Series 278 Lyra 1.37" 4.72" 28 Ga. 32 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 279 Beaders (manual) Rigi 1.88" 8.26" 22 Ga. 66 Giles 2.20" 10.23" 20 Ga. 110 Cives 2.55" 12.59" 16 Ga. 154 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 280 Beaders (manual) Rival 1.88" 8.26" 22 Ga. 95 Rectus 2.20" 10.23" 20 Ga. 145 Rialta 2.55" 12.59" 16 Ga. 210 Shaft Centerlines Max. Thickness Weight (lbs) Series 282 Beader/Disk Cutter Ulica 1.88" 22 Ga. 115 Unicum 2.20" 20 Ga. 177 Urania 2.55" 16 Ga. 275 Shaft Centerlines Throat Depth Max. Thickness Variable Speed (rpm) Weight (lbs) Beaders (motorized) Series 281 Zeda 2.55" 12.59" 16 Ga. 20 - 100 380 Photo Not Available Blade Diameter Max. Thickness Series 277 Circular Shear Ringmot 1.69" 20 Ga. Shaft Centerlines Throat Depth Max. Thickness Variable Speed (rpm) Weight (lbs) Beaders (motorized) Series 181 Jolly 1.88" 8.26" 22 Ga. 20 - 100 188 Java 2.20" 10.24" 20 Ga. 20 - 100 300 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 300 Beaders (motorized) Robur 3.94" 17.71" 12 Ga. 1,254 Erice 3.94" 19.68" 13 Ga. 1,270 Nadir 3.94" 21.65" 14 Ga. 1,280 w/disk cutters Other Specifications Weight (lbs) Series 300BIS Beaders (motorized) Roburbis OD 47" Max. =Robur 1,610 Ericebis OD 47" Max. =Erice 1,620 Nadirbis OD 47" Max. =Nadir 1,635 w/Sliding Guides Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 303 Beaders (motorized) Invar 16.49" - 8.38" 19.68" 0.200" 2550 Vertical Shafts Shaft Centerlines Series 400 Beaders (motorized) Syrius 2.55/3.34" 8.26" Saturn 3.38/4.17" 8.26"
- Galileo Series | Carell Corporation | United States
GALILEO Series G50HV and G80HVP are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES, LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. GALILEO SERIES UNIVERSAL ROLL BENDERS Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Heavy Duty Solid Drive Gears ! G50HV G80HV Scroll Down or Click Images & Links for descriptions of standard equipment, options & technical specifications GALILEO Series G50HV & G80HVP are H eavy Duty, 3 Roll Universal Bending Machines with Solid Steel Welded Frames , LED Readouts, high strength shafts and all 3 rolls are driven through heavy duty drive trains for high torque delivery and energy efficiency. Our G50/G80 units roll standard & special sections plus tube & pipe using our unique 3 Roll Drive System with superior performance, superior design and manufacture for an attracti ve, economical initial investment. NO CASTINGS are used in the main frame unlike some other brands. Our Standard Universal Telescoping Modular Roll set is quick to adjust and will bend standard sectio ns such as flat bar (on flat and on edge), square bar, tees, channel as well as r ound bar, angle leg-out, square and rectangular tube sections. Round tube and pipe require dedicated rolls. We manufacture custom rolls for extrusions and special shapes. Machines can be built with short shafts for dedicated coiling operations. Optional overhead supports available for coil diameter and pitch calibrations. G50HV SERIES UNIVERSAL ROLL BENDERS CARELL In-Stock Specials G50HV Specifications Capacities* Flats Hard: 3" x 3/8" Ø34 Flats Easy: 4-1/2" x 3/4" Ø32 Pipe Schedule 40: 2 " Ø24 Angle Leg-In: 2-1/4" x 1/4" Ø40 *with standard equipment Video: G50 Universal Bender-Ornamental Options Angle 2-1/2" • Pipe 2" • Flats 4-1/2" Request-A-Quote G50HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES , LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Standard Features Rugged, Solid Steel Frames, No Castings! Dual, L arge Roller Bearings on all shafts Hydraulic Top Roll Adjustment (HV/HVP) with push button operation 3 Driven Rolls - Automatic clutch on top roll with spee d compensation LED Readout (G50-HV) Universal Roll Set , telescopic adjustment, Hardened to 56 HRC Heavy Duty Multi Axis Lateral Material Guides Vertical or Horizontal Operation is standard Mobile Operator Consoles , 24VAC, E-Stop palm buttons Features & Optional Tooling 3 Rolls Driven: Heavy Duty Drive Train Scroll Tool: 1-1/2 x 3/16 Scrolled on Flat Bar Twist Tooling:up to 7/8” Sq. and 1-1/2” x 3/8” Flat Bar Bar Brake Spiral Tool G50HV G80HV SERIES UNIVERSAL ROLL BENDERS CARELL In-Stock Specials Request-A-Quote Capacities* Flats Hard: 4 " x 3/4" Ø50 Flats Easy: 6" x 1 " Ø42 Pipe Schedule 40: 3 " Ø60 Angle Leg-In: 3 " x 3/8" Ø8 0 *with standard equipment Angle 3" • Pipe 3" • Flats 6" G80HV Specifications G80HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES , LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Standard Features Rugged, Solid Steel Frames, No Castings! Dual, L arge Roller Bearings on all shafts Hydraulic Top Roll Adjustment (HV/HVP) with push button operation 3 Driven Rolls - Automatic clutch on top roll with spee d compensation Programmable Readout (G80-HVP) Universal Roll Set , telescopic adjustment, Hardened to 56 HRC Heavy Duty Multi Axis Lateral Material Guides Vertical or Horizontal Operation is standard Mobile Operator Consoles , 24VAC, E-Stop palm buttons G80-HV Specification Chart G80HV
- Videos | Carell Corporation | United States
CARELL & EAGLE PRODUCT APPLICATION VIDEO DEMONSTRATIONS CARELL & EAGLE PRODUCT APPLICATION VIDEO DEMONSTRATIONS BACK TO TOP CLICK QUICK REFERENCE BELOW TO JUMP TO YOUR CATAGORY PLATE ROLLS ANGLE ROLLS EAGLE BENDING MACHINES TUBE & PIPE BENDERS ORNAMENTAL BENDERS & BAR WORKERS HORIZONTAL PRESSES CLICK IMAGE TO PLAY VIDEO PLATE ROLLS PLATE ROLLS BACK TO TOP CARELL 4 Roll Plate Roll with Stradivari CNC Control by PARMIGIANI CARELL Automated Production Systems CARELL 4-Roll Plate Rolls VBH Series CARELL-TV40 3 Roll Plate Roll CARELL 2 Roll Part Demo CARELL - FAMAR CPI 30 1 6 SP Round Tube ANGLE ROLLS ANGLE ROLLS BACK TO TOP CARELL - 3000 series Angle Rolls by COMAC CARELL Angle Rolls by COMAC Overview CARELL 307HV4-CNC Independent adjustment of both lateral bending rolls CARELL 304HV with Easy Clean Pancake Coil Application CARELL 305CNC ShortShaft with Tooling for Steel Pipe Coils CARELL 304Hv extended shaft with Molding Tools EAGLE EAGLE BENDING MACHINES SECTION BENDERS BACK TO TOP EAGLE - BA35 in Motion EAGLE - CPS20 Stainless Steel Coil EAGLE - Falcon Motorcycles custom exhaust pipe fabrication EAGLE - CP30PRM Bending Aluminum Profile EAGLE - CP40H with ATSC Spiral Device EAGLE - CP40H Spiral Device-Part 2 TUBE & PIPE TUBE & PIPE BENDERS BACK TO TOP CARELL ETM Series Tube & Pipe Benders by Memoli Carell UNI76 Rotary Bender w Mandrell Support Arm rolling pipe CARELL PEDRICK D20 - Bending 5" Pipe CARELL ETM90 - Solid Round Stock CARELL ETM Series Tube & Pipe Bender Control Overview CARELL ETM60 Tube & Pipe Bender ORNAMENTAL ORNAMENTAL BENDERS & BAR WORKERS BACK TO TOP CARELL-SIMASV T22 Scroll Articulated Former - Single CARELL-SIMASV T22 Scroll Articulated Former - Flat Stock CARELL-SIMASV T22 Scroll Articulated Former - Square Stock HORIZONTAL PRESSES HORIZONTAL PRESSES BACK TO TOP CARELL offers the trusted line of SIMASV Horizontal Presses CARELL T22 Articulated Former by SIMASV - Flat Stock CARELL T70 SIMASV horizontal bending press - 2 Axis Programming CARELL T100 SIMASV horizontal bending press - 100 tons power CARELL T120 SIMASV horizontal bending press - "Smart Factory" intelligent with 120 tons power! CARELL T150 SIMASV horizontal bending press - strong and sturdy w/150 tons power! ________________________________
- 314HV4 | Carell Corporation
Carell offers professional fabricating machines and solutions. Plate Rolls, Angle Rolls, Tube & Pipe Benders, Ornamental Benders and more 314HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 10" • Pipe 12" • Flats 20" Series PDF Brochure 314HV4 Specification Chart CARELL In-Stock Specials Request-A-Quote *with standard equipment Capacities* Flats Hard: 10 " x 2-½" Ø120 Flats Easy: 20" x 3" Ø90 Pipe Schedule 80: 12" Ø200 Angle Leg-In: 8" x 1-⅛" Ø80 CARELL's 314HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 314HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides
- 303HV | Carell Corporation
The CARELL 303HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 303HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Series PDF Brochure 303HV Specification Chart CARELL's 303HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. CARELL In-Stock Specials Request-A-Quote Angle 2- 1/4" • Pipe 1-1/2" • Flats 3" Capacities* Flats Hard: 2-3/8" x 3/8" Ø20 Flats Easy: 3" x 3/4" Ø18 Pipe Schedule 40: 1-1/2" Ø20 Angle Leg-in: 2 x 3/16" Ø28 *with standard equipment Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides