Fabrication Machinery Solutions

CARELL 4 roll plate rolls are available in over 60 sizes with capacities from to 6” down to 20 gauge. Our unparalleled range of standard models provide unmatched flexibility and coverage of most any plate rolling requirement. Click Image,Links or Buttons for more information 4 ROLL DOUBLE PINCH PLATE ROLLS CARELL In-Stock Specials Request-A-Quote Built Tough For Longer Machine Life VBH Series Manufacturing Range: 1' to 26' Long - .05" to 6 " thick Shown with Optional "STRADIVARI" 3D CNC Controls Q-SERIES Hydraulic & Mechanical 16GA to 5/16" Capacities BACK TO PLATE ROLLS FEATURES TECHNOLOGY CONTROLS OPTIONS Q-SERIES FEATURES Carell Plat e Rolls are built tough for longer machine life and designed to minimize maintenance. Our plate rolls are available in over 60 sizes with capacities from 16 gauge to 6 inches . Carell's range of standard models provides unmatched flexibility and coverage of most any plate rolling requirement. They can be built to handle a wide range of specific rolling requirements that includes shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, patterns for corrugated material, vertical rolling applications and more! BACK TO TOP VBH Series Full Hydraulic 4 Roll Plate Roll Manufacturing Range: 1' to 26' Long - 16 GA to 6" thick BACK TO TOP VBH Overview Almost a century of forming experience and cooperation with our customers is incorporated in our VBH 4-roll plate bending rolls. The VBH is the best machine for both, cylindrical and conical bending. The main features of our VBH rolls are the greater bottom roller pinching force (for short flat ends and optimum pre-bending) and the higher drive torque (for single pass process) to boost productivity. A winning combination for those looking for performance of the highest level Productivity - Efficiency The VBH Series plate rolls: flexible, versatile, powerful and efficient More productivity and high efficiency come standard Best process control Infinitely variable speeds,Infinitely variable pinching pressure Calibration working mode With the VBH Series we exceed your expectations. How do we exceed your expectations? It’s simple: The all-new VBH Series was created from the belief that every feature, every innovation, must be focused on helping you grow your bottom line. This led our engineers to design the next generation of plate rolls, concentrating on four key areas of machine performance: STRENGTH: Linear sliding guides and multiple bearing rolls support system. POWER: High torque reduction unit for reduced number of rolling passes. PRECISION: Digital control of the roll parallelism with proportional valves. CONTROLS: Infinitely variable roll adjustment speeds, Infinitely variable central lower roll pinching pressure, shell calibration working modes, extended i-diagnostic system... are only some of the features that you can control directly from the operator mobile panel, just moving a finger. VBH SERIES POWER FEATURES Discover The Exclusive Features Of The VBH Series! VBH Features BACK TO TOP 1 13 14 2 3 4 6 7 8 9 10 11 12 5 1 • Full frame design for maximum rigidity and precision 8 • Heavy-duty and rigid frame design for maximum resistance for cone rolling 2 • Machine frame with linear guides for roll sliding 3 • Heavy-duty multi-bearing system with 4 spherical roller bearings for each roll 4 • Sliding supports machined with antifriction material for maintenance free operation 5 • Rigid frame construction without force transmitted to foundation 6 • Rolls made of high resistance steel forgings, with large diameter and light cambering 7 • Digital control of the rolls parallelism with proportional valves. Precision 0.1 mm (0.004”) 9 • Heavy-duty turning bearing support, with four anti- deflection points for maximum rigidity 10 • Infinitely variable pinching pressure of the central lower roll with digital pressure gauge 1 1 • Centralized control panel, light weight design for easy handling 12 • Wired with light-cables against electromagnetic interference 13 • Instantaneous brakes for rolls rotation for maximum safety factor 14 • Fully hydraulic drive of top and lower rolls with automatic speed compensation

Carell Provides 3 & 4 Roll Vertical Plate Rolls that are designed for combination vertical & horizontal format or dedicated vertical use only. VERTICAL FORMAT 3 & 4 ROLL PLATE ROLLS Request-A-Quote Carell Provides 3 & 4 Roll Vertical Plate Rolls that are designed for combination vertical & horizontal format or dedicated vertical use only. 4 Roll-V NC Controlled 3 Roll-V w/ LED Readouts 3 Roll-V Initial Pinch Vertical Plate and Sheet Rolls can be built to suit your production needs. Vertical format rolls with no open end yoke have the drive train located at the top. If an open end yoke for material removal is required, the drive train is located at the base of the machine and a pit is generally required so working height is close to the shop floor. Vertical geometries are available in 3 or 4 Roll Double Pinch as well as 3 Roll Initial Pinch as needs dictate. For specific needs, machines can be built that operate in both the vertical and horizontal positions. The decision to adopt a vertical format rolling process must be well thought out and requires in-depth study into the methodology of the entire production process from arrival of raw materials to final shipping of the tank, tank segments or end product. Carell has the experience and expertise to partner with you and your team to determine if a vertical format machine provides advantages for your operation.

CNC and NC controlled machines are 4 roll types that offer automated controls for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced using manual control methods BACK TO TOP Request-A-Quote Auto 4 Roll/Auto 2 Roll & Special Plate Rolls Click Image, Links or buttons for more information Automation in the workplace is becoming more common as pressure increases to reduce labor costs. Most all CNC and NC controlled machines are 4 roll types. Automated controls are recommended for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced by using manual machine controls. AUTOMATIC 4 ROLL - HIGH SPEED 25 Models & Customs Builds AUTOMATIC 2 ROLL HIGH SPEED 15 Models / Many Capacities SPECIALTY ROLLS Customs Builds CORRUGATED SHEET ROLLS VERTICAL ROLLS GUARD RAIL BENDERS AUTO 4 ROLL AUTOMATIC 4 ROLL - HIGH SPEED Automatic Cycle Plate Rolls BACK TO TOP Our High Speed Auto Cycle Double Pinch Plate Rolls are available in both hydraulic and pneumatic actuated styles with standard, NC or CNC controls. These machines are designed for manufacturing efficiency by using an automated work cycle for the production of cylindrical, radiused, segmental and poly-centric parts at the touch of the Start Button. Movements of both hydraulic and pneumatic versions are of the highest precision and incorporate leading edge technology in order to rapidly and accurately perform high volume production runs. They are engineered for high speed continuous production. Add auto loading & ejector systems and you have a powerful tool to increase production rates, reduce handling time. Choose from our ISC, HDTS, QAP & QAI Series Automatic Cycle 4 Roll models groups encompassing over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells UNIQUE FEATURES Capacities from 15” to 96” long x 26 Ga to 3/16” thick plate Automated bending cycles Top roll and pinch rolls driven in rotation Hardened, heat treated alloy steel rolls High polished, non-marring roll surface finish High speed rolling velocity Automatic drop-end release at end of cycle Compact space-saving designs Top support/deflectors Sheet feed squaring arm and adjustable back stops OPTIONAL EQUIPMENT Sheet-Loading systems from pallets or blank stacks Cylinder ejector systems Automated sheet alignment systems Multiple pallet blank shuttle systems Special machine configurations for dedicated needs A variety of CNC, NC or basic controls tailored to your requirements Finished part accumulators and take-away conveyors Lateral bending rolls powered also in rotation Urethane coated rolls Interchangeable top rolls NEW! 3 ROLL BACK TO TOP True Pyramid Plate Roll PIR 8' x 5/16" The PIR 8’ x 5/16” is a True Pyramid Plate Roll with 3 driven rolls, hydraulic movement of top pressing roll and a hydraulic pre-bend bottom brake shoe Custom Built in 2022 for the US Coast Guard! SPECIALTY ROLLS NEW! CUSTOM FORMING MACHINES 3R-SP 350 x 6.35 CUSTOM FORMING MACHINE The H3R-SP 350 x 6.35 Forming Machine is designed to form a pattern in pre-rolled and welded seam tubes to a specific pattern in 3 tube widths. This machine design incorporates a top roll and a pinch roll fitted with hardened profiled rings in order to obtain the final shape of the tube. BACK TO TOP CUSTOM FORMING AUTO 2 ROLL 2 Roll Plate Rolls Perfect Rolling Without Surface Marring or Contamination! CARELL In-Stock Specials Request-A-Quote BACK TO TOP Our 2 Roll Units are designed to rapidly produce radius and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production. Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the unit becomes a powerful tool, reducing part throughput & handling time to an absolute minimum. STANDARD FEATURES High speed one pass rolling Quick set-up and adjustment Eliminates leading flat ends Tight tolerance rolling of round parts even using sheets with cutouts, voids and perforations Machine frame in heavy steel plate and structural sections, electro-welded, stress relieved and precision CNC machined Urethane roll driven by electric motor, inverter and gear reduction or hydraulics Powered drop end actuated in automatic or push buttons Top roll sheet support arm, manual preset, max. diam. 27” All rolls mounted in spherical roller bearings Urethane roll stroke setting via precision dial gauge hand wheel or electrics Urethane roll pinch carriage up/down by hydraulics Sheet feed support with squaring arm Low Voltage Controls, mounted on detached command pulpit with push button controls, positive leveling of lower roll Manual forced lubrication OPTIONAL EQUIPMENT Sheet-Loading systems Cylinder ejector systems Automated sheet alignment systems Sheet pallet shuttle systems Special machine configurations for dedicated production jobs Various Overhead Support configurations NC & MULIT-AXIS CNC Controls for Automatic Production 2 Roll Models are available in lengths From 20” to 78” and 28 Ga to 0.125” thickness Dedicated Cylinder Rolls or Dedicated Cone Rolling Machine No finish deterioration of part surface The High Durometer Urethane coated lower roll allows perfect rolling of polished aluminum alloy, stainless steel or mirror finished materials without surface marring or contamination. Reduce / Eliminate un-bent flats and produce perfectly aligned seams with maximum pressure between the top and pinch rolls, perfectly parallel seams are achieved with virtually no un-bent flats. Choose from over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells CORRUGATED SHEET ROLLS BACK TO TOP "CARELL supplies 3 and 4 roll machines for rolling corrugated sheet of all lengths, thickness and corrugation patterns. Machines are available with standard and CNC controls. Feeding and stacking systems are optional" Please contact us with your production needs and specifications so that we can prepare a quotation for the ideal machine. CORRUGATED ROLLS Guard Rail Bending Machines BACK TO TOP Our Guard Rail Bending Machines are capable of bending 2 and 3 beam rails in both the concave and convex orientations. Rolls for other non-standard shapes can be provided. Carell can provide Guard Rail Benders built for working horizontal as well as vertical. Control types range from simple machine mounted actuators, push buttons with LED Readouts and NC/CNC programmable units with memory. GUARD RAIL BENDER

Carell offers professional fabricating machines and solutions. Plate Rolls, Angle Rolls, Tube & Pipe Benders, Ornamental Benders and more 314HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 10" • Pipe 12" • Flats 20" Series PDF Brochure 314HV4 Specification Chart CARELL In-Stock Specials Request-A-Quote *with standard equipment Capacities* Flats Hard: 10 " x 2-½" Ø120 Flats Easy: 20" x 3" Ø90 Pipe Schedule 80: 12" Ø200 Angle Leg-In: 8" x 1-⅛" Ø80 CARELL's 314HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 314HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides

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