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- 306HV | Carell Corporation
The CARELL 306HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. Series PDF Brochure 306HV Specification Chart Request-A-Quote Shown in Horizontal & Vertical Orientation Capacities* Flats Hard: 4" x 5/8" Ø42 Flats Easy: 6" x 1" Ø30 Pipe Schedule 40: 3" Ø42 Angle Leg-In: 3" x 3/8" Ø40 *with standard equipment 306HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 3 -1/2 " • Pipe 3" • Flats 6" CARELL's 306HV double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 306HV Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions. Rugged, rigid, one piece solid steel weldment frame , normalized and precision machined, ample sized access panels and ventilation for internal hydraulic unit. 3 Shafts Driven w/ 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery. Larger, high strength steel shafts , heat treated and ground, journaled in dual self aligning spherical roller bearings for optimum performance. Hydraulic power unit integral to the machine frame. Multi axis, 6 way, fully adjustable lateral guides. Variable Speed rotation via electronic proportional valves. Universal bending rolls with modular components , hardened and wear resistant. Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- 302HV | Carell Corporation
CARELL's 302HV double initial pinch universal bending machines come standard with independent hydraulic lateral guides and powered rotation of all three bending rolls. Our machines are manufactured from only the highest quality materials and precision in partnership with COMAC s.r.l. 302HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Series PDF Brochure 302HV Specification Chart Request-A-Quote Capacities* Flats Hard: 2" x 5/16" Ø16 Flats Easy: 2-3/8" x 5/8" Ø18 Pipe Schedule 40: 1-1/4" Ø20 Angle Leg-in: 1-1/2 x 3/16" Ø18 *with standard equipment Shown with Coiling Option Angle 2" • Pipe 1-1/4" • Flats 2-3/8" CARELL's 302HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch Geometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- NEW PRODUCTS | Carell Corporation
Carell Corporation & Eagle Bending Machines' continues to find new solutions through innovation and years of fabricating experence. See what's new and call us direct @251-937-0947 to get the details and availability. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! NEW PRODUCTS Tube & Pipe Benders NEW for 2023! ETM H63 The new ETM H63 benders are ideal for machining thin tubes without deformation! Its semi-automatic, compact, high performance bending functions are performed automatically, while feeding & rotation of the tube between bends is performed manually. Simplicity, sturdiness and precision are the key features of this particularly cost-effective line. BACK TO TOP NEW PRODUCTS NEW! CUSTOM FORMING MACHINES 3R-SP 350 x 6.35 CUSTOM FORMING MACHINE The H3R-SP 350 x 6.35 Forming Machine is designed to form a pattern in pre-rolled and welded seam tubes to a specific pattern in 3 tube widths. This machine design incorporates a top roll and a pinch roll fitted with hardened profiled rings in order to obtain the final shape of the tube. NEW PRODUCTS True Pyramid Plate Roll NEW! PIR 8' x 5/16" The PIR 8’ x 5/16” is a True Pyramid Plate Roll with 3 driven rolls, hydraulic movement of top pressing roll and a hydraulic pre-bend bottom brake shoe Custom Built in 2022 for the US Coast Guard! Tube & Pipe Benders ACH SERIES CARELL & Memoli presents a new series of 3-axis CNC tube benders for the linear bending of tubes up to 2-1/2 inches (65 mm) in diameter. The ACH series machines are fully automatic bending machines with CNC 3 axes: bending (Y axis), advancement (X axis) and rotation (Z axis). This hybrid tube bender has been developed for accuracy & control of bending tubes and profiles. The main axes are electrically controlled, while the auxiliary axes are hydraulically controlled. Section Benders EAGLE - BA40 & BA55 Eagle’s NEW CNC Machines augment our current BA20, BA35 & BA50 CNC models and incorporate the same renowned CNC Control Systems. The Pyramid style BA40 and Double Pinch style BA55 allow material feeding from both left and right with the added advantage of also being truly universal general job shop machines PROBENDING® SYSTEM BA55 BA40 Real Quality and Value are found in the Details... See The Difference for Yourself !
- Custom Tooling | Carell Corporation | United States
STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control for Angle Rolls,Tube & Pipe Rolls, Special Profiles, Supports, Cap Rail, Half Pipe, Coils, Traction & "V" Groove Tooling. STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control" TUBE & PIPE ROLLS Most Common Tube OD & Pipe Sizes In Stock. Hardened, Solid Tool Steel. Any Size Can be Made. Specify Smooth or Knurled. Also available in Polymer Material for Delicate Finishes. CUSTOM TOOLING FOR SPECIAL PROFILES We can produce special tooling for a variety of machine makes, types and models. Forward drawings of your profiles and machine information for a quote TOOLING AND SUPPORTS FOR HALF PIPES & COILS 3000 Series Machines can be equipped with tooling for producing half tubes from strip & supports for coiling. Overhead supports (man. or hydraulic) may have coil diameter & pitch adjustment or be interlocked to NC/CNC controls. TRACTION TOOLING BEAMS BENT HARD WAY Larger capacity 3000 Series Angle Rolls can be fitted with traction tooling and rolls for effective rolling of beams as well as channels bent in the X-X axis or 'Hard Way" SECTION DIES FOR PLATE ROLLS For Plate Bending Machines with extended shafts, roll sets for profiles and tube or pipe can produced. Call to discuss capacities and pricing. "V" GROOVE ROLLS Roll Bar Stock and Square Tube on a 45° angle to Create a Unique Look. Available for all Models in both Smooth and Knurled. Made of Solid, Hardened, Tool Steel here at Carell Corp. CUSTOM ROLLS We manufacture Tooling In-House To Roll a Wide Range of Custom And Special Profile Shapes in a Variety of Material Types. CAP RAIL SOLUTION A For Aluminum & Brass Cap Profiles. Three Fully Contoured Polymer Rolls. Six Steel Shoulder Plates May be Required. Call for Capacities CAP RAIL SOLUTION B The Most Economical Cap Solution. 3 Semi-Contoured, Hardened Steel Inserts to Match the Cap. Most Commonly Used With Standard Tooling. Furnished Smooth. CAP RAIL SOLUTION C Best Suited For Production Jobs. 3 Fully Contoured, Hardened Steel Rolls Built To Match Your Cap Sample. Furnished Smooth. REPLACEMENT COMPONENTS Lost a piece or need a smooth surface component for working with soft or delicate material? We stock Smooth and Knurled standard roll components for all machines. CUSTOM TOOLING Send Drawings and/or Samples For Pricing on Custom Rolls And Accessories. Carell also can create custom tooling for other metal bending machines such as; PARMIGIANI, COMAC, FAMAR, ICARO, MEMOLI, CBC, SIMASV and more… Carell Corporation can handle your tooling/rolling needs for aluminum extrusions, satin/polished/pre-painted finished sections, steel/brass/aluminum decorative hand rails, oversized 'U' and 'C' shapes, overwide flats, half tube production from flats, hard way beam and channel rolling to name just a few.
- Videos | Carell Corporation | United States
CARELL & EAGLE PRODUCT APPLICATION VIDEO DEMONSTRATIONS CARELL & EAGLE PRODUCT APPLICATION VIDEO DEMONSTRATIONS BACK TO TOP CLICK QUICK REFERENCE BELOW TO JUMP TO YOUR CATAGORY PLATE ROLLS ANGLE ROLLS EAGLE BENDING MACHINES TUBE & PIPE BENDERS ORNAMENTAL BENDERS & BAR WORKERS HORIZONTAL PRESSES CLICK IMAGE TO PLAY VIDEO PLATE ROLLS PLATE ROLLS BACK TO TOP CARELL 4 Roll Plate Roll with Stradivari CNC Control by PARMIGIANI CARELL Automated Production Systems CARELL 4-Roll Plate Rolls VBH Series CARELL-TV40 3 Roll Plate Roll CARELL 2 Roll Part Demo CARELL - FAMAR CPI 30 1 6 SP Round Tube ANGLE ROLLS ANGLE ROLLS BACK TO TOP CARELL - 3000 series Angle Rolls by COMAC CARELL Angle Rolls by COMAC Overview CARELL 307HV4-CNC Independent adjustment of both lateral bending rolls CARELL 304HV with Easy Clean Pancake Coil Application CARELL 305CNC ShortShaft with Tooling for Steel Pipe Coils CARELL 304Hv extended shaft with Molding Tools EAGLE EAGLE BENDING MACHINES SECTION BENDERS BACK TO TOP EAGLE - BA35 in Motion EAGLE - CPS20 Stainless Steel Coil EAGLE - Falcon Motorcycles custom exhaust pipe fabrication EAGLE - CP30PRM Bending Aluminum Profile EAGLE - CP40H with ATSC Spiral Device EAGLE - CP40H Spiral Device-Part 2 TUBE & PIPE TUBE & PIPE BENDERS BACK TO TOP CARELL ETM Series Tube & Pipe Benders by Memoli Carell UNI76 Rotary Bender w Mandrell Support Arm rolling pipe CARELL PEDRICK D20 - Bending 5" Pipe CARELL ETM90 - Solid Round Stock CARELL ETM Series Tube & Pipe Bender Control Overview CARELL ETM60 Tube & Pipe Bender ORNAMENTAL ORNAMENTAL BENDERS & BAR WORKERS BACK TO TOP CARELL-SIMASV T22 Scroll Articulated Former - Single CARELL-SIMASV T22 Scroll Articulated Former - Flat Stock CARELL-SIMASV T22 Scroll Articulated Former - Square Stock HORIZONTAL PRESSES HORIZONTAL PRESSES BACK TO TOP CARELL offers the trusted line of SIMASV Horizontal Presses CARELL T22 Articulated Former by SIMASV - Flat Stock CARELL T70 SIMASV horizontal bending press - 2 Axis Programming CARELL T100 SIMASV horizontal bending press - 100 tons power CARELL T120 SIMASV horizontal bending press - "Smart Factory" intelligent with 120 tons power! CARELL T150 SIMASV horizontal bending press - strong and sturdy w/150 tons power! ________________________________
- IRONWORKERS | Carell Corporation
An Easy-To-Use Essential Machine for Any Metal Working Shop Carell's Ironworking Machines, provide versatility of function and capability to punch, shear, bend, emboss, notch, cope, press and flatten various section types and materials. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! BACK TO TOP Join the ranks of fabricators both large and small worldwide who have increased quality and production rates while reducing costs HYDRAULIC IRONWORKER MACHINES Carell's Universal Hydraulic Ironworking Machines, models MX340G and MX700 , provide versatility of function and capability to punch, shear, bend, emboss, notch, cope, press and flatten various section types and materials. These machines can be used with a wide assortment of tooling, even tools fabricated by the customer. An Easy-To-Use Essential Machine for Any Metal Working Shop STANDARD EQUIPMENT: All Carell Hydraulic Universal Ironworking Machines are equipped with one pair of hole punch and die along with the punch and die holder collars. A vast array of accessories and tools are available as options. Over 40 tool type stock designs are available TOOLING OPTIONS: Over 40 tool stock design tool types are available such as; Punching tools for flat stock, tube, structural profiles; Notching tools for sheet, round & square tube, structural profiles; Bending & Folding punches and V-dies for sheet and bar: Ventilation slot punch & embossing tools; Flattening & Shearing tools to manufacture finial spear and rounded points for fencing and brackets as well as many MORE...! MX340G 40 Ton Industrial Hydraulic Ironworker Features: • Swinging front safety shield • Foot pedal and push button activation • LCD digital display • Parts and stroke counters • Diagnostic routine and alarms • 7" (180mm) Throat depth • 4" (100mm) Ram stroke • 9.6" x 10.4" Work-piece holder • 3 HP Hydraulic pump motor • 1,353 lbs dry weight Advantages: • Quick change tool holders • Adjustable ram stroke limits • Unlimited tooling possibilities • Compact and easily portable • 3 Year Parts Limited Warranty MX700 70 Ton Industrial Hydraulic Ironworker Features: • Swinging front safety shield • Foot pedal and push button activation • LCD digital display • Parts and stroke counters • Diagnostic routine and alarms • 13.75" (350mm) Throat depth • 6.30" (160mm) Ram stroke • 23.6" x 13.8" Work-piece holder • 7.5 HP Hydraulic pump motor • 4,400 lbs dry weight Advantages: • Quick change tool holders • Adjustable ram stroke limits • Unlimited tooling possibilities • Built-in fork pockets for portability • 3 Year Parts Limited Warranty Hydraulic Punching and Shearing Machine NARGESA MX340G How To Make Parts with the NARGESA MX700 This item is Out-of-Stock and discontinued. Please contact us at 1-251-937-0947 for further options. Our Application Engineers are here to assist you with your project goals Thanks for your interest. Information Request
- 3000 Series Overview | Carell Corporation | United States
CARELL's 3000 Series Hydraulic Angle Rolls Has Become The Industry Standard for a New Generation of Highly Efficient and Versatile Machines with Unparalleled Standard Features ANGLE ROLLS CARELL 3000 Series Hydraulic Angle Rolls , O ur 3000 series of Angle Rolls has Become the Industry Standard for a New Generation of Highly Efficient & Versatile Machines with Unparalleled Standard Features OVERVIEW: The Carell 3000 series of angle rolls gives fabricators a wide range of choices from small footprint to large plant equipment, all designed for long life, reliability, consistent fabrication output, and heavy-duty application. This is particularly beneficial when companies and clients need angle rolls for applications where the workspace is limited in size and scope. When you need manufacturing equipment that is going to deliver consistently, get the right choice for your shop or production line the first time… Start with Solutions from Carell. GALILEO SERIES 302HV 303HV 304HV 305HV 308HV 306HV 309HV 307HV 310HV4 311HV4 312HV4 314HV4 MIGNON SERIES Scroll Down to Click Images & Links for descriptions of standard equipment, options & technical specifications Note: CNC Control option requires external compressed air supply for the pneumatic actuated encoder, 75 to 80 psi 3000 SERIES ANGLE ROLLS 302HV thru 304HV Series BACK TO TOP 302HV Angle 2" Pipe 1-1/4 " - F lats 2-3/8" 303HV Angle 2- 1/4" Pipe 1-1/2 " - Flats 3" 30 4HV Angle 2-1/2 " Pipe 2" - Flats 4" 302HV-304H 305HV thru 308HV Series 305HV Angle 3 " Pipe 2 -1/2 " - Flats 5" 306HV Angle 3 -1/2 " Pipe 3" - Flats 6 " 307HV Angle 4" Pipe 4" - Flats 7" 308HV Angle 4 -1/2 " Pipe 5" - Flats 8" BACK TO TOP 305HV-308H 309HV thru 311HV4 Series 309HV Angle 5" Pipe 6" - Flats 9" 310HV4 Angle 6" Pipe 6" - Flats 10" BACK TO TOP 311HV4 Angle 6" Pipe 8" - Flats 12" 309HV-311HV4 GALILEO & MIGNON Series BACK TO TOP G50 Angle 2- 1/2 " Pipe 2" - Flats 4-1/2 " G80 Angle 3 " Pipe 3 " - Flats 6 " Model-00 Tube 3/8 " - Flats 3/4 " Model-025 Tube 7 /8 " - Flats 1-1/2 " 312HV4 Angle 8" Pipe 10" - Flats 16" 314HV4 Angle 10" Pipe 12" - Flats 20" 312HV4 & 314HV4 Series BACK TO TOP 312HV-314HV GALILEO-MIGNON
- Specialty Bending Machines | Carell Corporation | United States
We recognize the need to bend and curve many different materials in production. Carell's Specialty Machines are designed and manufactured on specific customer needs while combining the best technical solution for the demands in manufacturing. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! CUSTOM BENDING MACHINES CARELL In-Stock Specials Request-A-Quote CORRUGATED PLATE ROLLS BACK TO TOP Anchor 1 CUSTOM FABRICATION SOLUTIONS C arell’s many years of experience and search for dynamic solutions beyond standard equipment to meet the specific needs of our customers, has led to the development of special machines. Resulting in better design, for better production rates, quality & performance while staying in budget. Call Us Today and Let one of our Application Professionals help make the right choice!
- 3 Roll Double Pinch | Carell Corporation
Precision Engineered Dependability, built tough for longer machine life and are designed to minimize maintenance. BACK TO TOP TBH SERIES Precision Engineered Dependability FEATURES TECHNOLOGY CONTROLS OPTIONS Manufacturing Range 1' to 26' Long - .05" to 6" thick 3 ROLL DOUBLE PINCH PLATE ROLLS Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote CARELL TBH 3 Roll Double Pinch Plate Rolls are built tough for longer machine life and are designed to minimize maintenance. The TBH Series with capacities to 6” coupled with a selection of over 55 standard models provide unmatched flexibility and coverage of most any plate rolling requirement. Our 3 Roll as well as 4 Roll Plate Rolls can be designed and built to handle a wide range of specific rolling requirements to include shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, corrugated patterns for corrugated material, vertical rolling applications and more. TBH SERIES TBH Series Full Hydraulic 3 Roll Plate Roll BACK TO TOP TBH Overview The TBH is a double pinch design plate roll with independent adjustment of the two lower rolls on inclined sliding guides. This allows to pre-bend and roll both plate edges with only one insertion (no need to remove and turn the plate). The three rolls drive assures the best plate feeding also when rolling thin plates and the large opening between the top and lower rolls increases machine flexibility. The TBH bending machines are equipped with the exclusive Parmigiani Parallelism System (PPS) for rolls parallelism control (closed ring type). The PPS assures the max precision in rolls positioning also after several years of intensive work. Linear sliding guides with anti-friction material (AVG System).(No maintenance; High loading and carrying capacity; Smooth and stable positioning).All rolls, mounted on spherical roller bearings, are driven by separate hydraulic motor for each roll. The TBH bending machines are equipped with the multi-bearing system that guarantees the highest reliability even for intensive productions and cone bending. With the TBH Series we exceed your expectations. How do we exceed your expectations? It’s simple: The all-new VBH Series was created from the belief that every feature, every innovation, must be focused on helping you grow your bottom line. This led our engineers to design the next generation of plate rolls, concentrating on four key areas of machine performance: STRENGTH: Linear sliding guides and multiple bearing rolls support system. POWER: High torque reduction unit for reduced number of rolling passes. PRECISION : Digital control of the roll parallelism with proportional valves. CONTROLS: Infinitely variable roll adjustment speeds, Infinitely variable central lower roll pinching pressure, shell calibration working modes, extended i-diagnostic system... are only some of the features that you can control directly from the operator mobile panel, just moving a finger. FEATURES TBH Features DISCOVER THE EXCLUSIVE FEATURES OF THE TBH SERIES! BACK TO TOP • No friction - less than swing design • Direct load to the plate • Less vertical power on top roll • Lower bending diameter Get more with linear guides ALG System Anti-friction Linear Guides The linear guide design is the only system that can grant the necessary machine stiffness and the perfect geometry for all kind of bending operations. The linear design allows a compact geometry of the machine ("minimum centerline distance between the two side rolls", impossible to obtain with the swinging design) that is essential for bending precision and accuracy. The linear design allows you to work in the best and ideal geometrical conditions when rolling high yield strength materials, reducing the shell spring back reopening effect and obtain a much smaller bending diameter when compared with the swinging design Built For Heavy Work HMB System Heavy Multiple Bearings Each bending roll is supported by 4 heavy-duty self-aligning spherical roller bearings (double raw type). Each bearing is oversized in order to withstand the whole bending load. Thanks to the HMB exclusive design, with four oversized bearings fitted into a swiveling housing, the roll can freely deflects along it’s full width during the rolling process. This guarantees an optimal distribution of the load on the supports even during the cone rolling process and increases the machine's reliability and life. Moreover, the multi bearing system with swiveling housing design greatly reduces the maintenance and the need for lubrication (permanent lubrication). The Powerful and Reliable Choice Full Frame Extended Design Parmigiani plate rolls have the most heavily sized frame you can find in the market. Unlikely slim frames covered with thin thickness plates that you can find on all machines in the market, makes our frame design look definitively oversized.The exclusive full frame design withstands all bending forces and guarantees stiffness and performance throughout years of service.This unique machine frame, with extended design for added rigidity and strength, are welded fabrication. After welding all frames are stress relieved and then machined on CNC milling machines Friction free - Maintenance free AST System Anti-friction sliding technology Each Rolls support is machined with anti-friction material in the sliding area. This system drastically reduces the maintenance and sliding friction, less than in a planetary machine. More power - More torque HTT System High transmitted torque The rolls driving is realized by independent hydraulic motors via planetary gear transmission directly coupled to each driven roll. The independent rolls hydraulic drive assures and automatic speed compensation between the top and lower rolls and an optimal distribution of the torque on each roll during the working phase. The HTT system allows the best plate feeding and the highest driving torque of any competitive machine. A winning combination for those looking for performance of the highest level. TBH Technology TBH Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault TBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM TBH Controls TBH Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. TBH Options TBH Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s
- 308HV | Carell Corporation
The CARELL 308HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 308HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Request-A-Quote Series PDF Brochure 308HV Specification Chart Capacities* Flats Hard: 5-1/2 x 3/4 Ø60 Flats Easy: 8" x 2" Ø42 Pipe Schedule 40: 5" Ø470 Angle Leg-In: 4" x 1/2" Ø48 *with standard equipment Angle 4 -1/2 " • Pipe 5" • Flats 8" CARELL's 308HV double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 308HV Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions. Rigid, one piece solid steel weldment frame , normalized and precision machined, ample sized access panels and ventilation for internal hydraulic unit. 3 Shafts Driven w/ 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery. Larger, high strength steel shafts , heat treated and ground, journaled in dual self aligning spherical roller bearings for optimum performance. Hydraulic power unit integral to the machine frame. Multi axis, 6 way, fully adjustable lateral guides. Variable Speed rotation via electronic proportional valves. Universal bending rolls with modular components, hardened and wear resistant. Operates in both h orizontal & vertical orientations. Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides
- Carell Specials | Carell Corporation | United States
Carell's Plate Rolls, Angle Rolls, Rebar Benders & Shears, Tube & Pipe Benders, Ornamental Iron Scroll & Twisting Machines, Vertical Rolls, Horizontal Presses, Corner Notchers, Custom Tooling for Variety of Machinery and a Full Service Department. CARELL CORPORATION IN-STOCK SPECIALS! CLICK QUICK REFERENCE BUTTON TO JUMP TO YOUR CATAGORY Click on machine model for details.Hablamos Español. Puede llamarnos directamente o enviarnos un email a: [email protected] SPECIAL ACQUISITION HORIZONTAL PRESSES VBH 10/630 CNC 10’ x 3” Parmigiani 4-Roll Plate Roll, Full CNC 3D Graphic Controls, Hardened Rolls, Cone Device, Pre-Disposed for 3 material supports, 480V Request-A-Quote VBH 10/460 CNC 10’ x 1-½” Parmigiani 4-Roll Plate Roll, Full CNC 3D Graphic Controls, Hardened Rolls, Cone Device, Pre-Disposed for 3 material supports, 480V Request-A-Quote VBH 10/390 CNC 10’ x 1” Parmigiani 4-Roll Plate Roll, Full CNC 3D Graphic Controls, Hardened Rolls, Cone Device, Pre-Disposed for 3 material supports, 480V Request-A-Quote VBH 10/370 CNC 10’ x 1” Parmigiani 4-Roll Plate Roll, Full CNC Graphic Controls, Hardened Rolls, Cone Device, 480V Request-A-Quote VBH 8/290 8’ x 5/8” 4-Roll CNC Plate Roll, Hardened & Polished Rolls, Cone Device, 3D Graphic CNC "Stradivari" controls, fully pre-disposed for Overhead and side supports 480V, SN: 0427/20N Request-A-Quote VBH 6/280 CNC 6’ x 5/8” Parmigiani 4-Roll Plate Roll, Full CNC 3D Graphic Controls, Hardened Rolls, Cone Device, Pre-Disposed for 3 material supports, 480V Request-A-Quote 4RH NC 20/5 10' x ⅞" 4-Roll Plate Bending Machine w/ Siemens CNC Touch Screen, Hardened Rolls, Cone Device. 480V Request-A-Quote HRM 1270x90 4' x 12 Ga Initial Pinch Roll with Hydraulic Bending Roll movement, Hardened & Polished Rolls, LED Readout, Cone Device, 220V In Stock! Request-A-Quote HRM 1550x90 5' x 14 Ga Initial Pinch Roll with Hydraulic Bending Roll movement, Hardened & Polished Rolls, LED Readout, Cone Device, 220V In Stock! Request-A-Quote IRM 1550x110 5' x 12 Ga Initial Pinch roll with Hardened & Polished Rolls, LED Readout, Cone Device, Powered Up/Down Bending Roll (220V) Request-A-Quote IRM 1550x140 5' x 9 Ga Initial Pinch roll with Hardened & Polished Rolls, LED Readout, Cone Device, Optional Motorized Bending Roll, 220V Request-A-Quote MRM-H 1270x100 4' x 12 Ga. Initial Pinch Plate Roll with Hydraulic Bending Roll & Pinch Roll movement, Hardened Rolls, 2 LED Readouts, Cone Device 220V Request-A-Quote MRM-H 1270x100 4' x 12 Ga. Initial Pinch Plate Roll with Hydraulic Bending Roll & Pinch Roll movement, Hardened Rolls, 2 LED Readouts, Cone Device 220V Request-A-Quote MRM-H 1270x130 4' x 3/16" Initial Pinch Plate Roll with Hydraulic Bending Roll & Pinch Roll movement, Hardened Rolls, 2 LED Readouts, Cone Device 220V Request-A-Quote MRM-H 2050x200 6' x ⅜" Initial Pinch Plate Roll with Hydraulic Bending Roll & Pinch Roll movement, Hardened & Polished Rolls, 2 LED Readouts, Cone Device, 220V Request-A-Quote MRM-S 2050x180 6' x 5/16" Initial Pinch Plate Roll with Powered Bending Roll & Pinch Roll movement, Hardened & Polished Rolls, 2 LED Readouts, Cone Device 220V Request-A-Quote MRM-S 2550x200 8' x 5/16" Initial Pinch Plate Roll with Powered Bending Roll & Pinch Roll movement, Hardened & Polished Rolls, 2 LED Readouts, Cone Device 220V Request-A-Quote MRM-S 1550x150 5' x 3/16" Initial Pinch Plate Roll with Powered Bending Roll & Pinch Roll movement, Hardened & Polished Rolls, 2 LED Readouts, Cone Device 220V Request-A-Quote MRM-S 1550x170 5' x ¼" Initial Pinch Plate Roll with Powered Bending Roll & Pinch Roll movement, Hardened Rolls, LED Readout, Cone Device, 220V Request-A-Quote MRM-S 2050x130 6' x 10 Ga Initial Pinch Plate Roll with Powered Bending Roll & Pinch Roll movement, Hardened Rolls, LED Readout, Cone Device, 220V SN: 62144. SOLD ! Request-A-Quote MRM-H 1270x150 4' x 1/4" Ga Initial Pinch Plate Roll, polished Roll, 3 LED Readout, Hydraulic Bend and Pinch, 220V In Stock! Request-A-Quote BACK TO TOP EAGLE BENDING MACHINE SECTION BENDERS PLATE ROLLS VBH Series HT Series HRM-IRM-MRMSeries PLATE BENDING ROLLS MACHINES DESCRIPTION STATUS / PRICE TUBE & PIPE BENDERS ORNAMENTAL BENDERS PLUS REBAR BENDERS & SHEARS PLATE ROLLS ANGLE ROLLS IRM Series MRM Series BACK TO TOP 302HV 1¾ " ANGLE ROLL, Double Pinch, 2 LEDs, Universal Tooling, 220V Arriving Soon! Request-A-Quote 303HV 2" ANGLE ROLL, Double Pinch, 2 LEDs, Universal Tooling 220V 3 20V/3/60Hz S/N 3031987 and S/N 3031988. Arriving Soon! Request-A-Quote 303CN3.1V 2" ANGLE ROLL, Double Pinch, Universal Tooling. FULL CNC controls with Direct Radius Input Arriving Soon! Request-A-Quote 304HV 2½ " ANGLE ROLL, Double Pinch, 2 LEDs, Universal Tooling, 480V & 220V In Stock! Request-A-Quote 304CN3.1V 2½ " ANGLE ROLL, Double Pinch, Universal Tooling. FULL CNC controls with Direct Radius Input, 220V In Stock! Request-A-Quote 305HV 3" ANGLE ROLL, Double Pinch, 2 LED Readouts, Universal Tooling, 480V, 220V (s/n 1395 - 220V) In Stock! More on the way! Request-A-Quote 305CN3.1V 3" ANGLE ROLL, Double Pinch, Universal Tooling. FULL CNC controls with Direct Radius Input. Arriving Soon! Request-A-Quote 307HV4 4" ANGLE ROLL, Double Pinch, 2 LEDs, Universal Tooling, Hydraulic Lateral Guides, Variable Speed, 480V In Stock! Request-A-Quote 307HV4CN3.1V 4" ANGLE ROLL, DEMO UNIT, Double Pinch, 2 LEDs, Universal Tooling, Hydraulic Lateral Guides, Variable Speed, 480V Request-A-Quote 308HV4 5 " ANGLE ROLL, Double Pinch, 2 LEDs, Variable Speed, Universal Tooling, Hydraulic Guides, 480V Request-A-Quote G50HV Hydraulic Adjustment, 3 Driven Rolls, LED Readout, 220V (Special Pricing Incentive. One In-Stock at this price) In Stock! Request-A-Quote ANGLE ROLLS ANGLE ROLLS 304 Series 305 Series G Series 303 Series MACHINES DESCRIPTION STATUS / PRICE SPECIAL INVENTORY ACQUISITION BACK TO TOP MACHINES DESCRIPTION STATUS / PRICE PK-20 1" UNIVERSAL SECTION ROLL, Pyramid, 2 Driven Rolls, price includes floor mount stand, Vertical Operation, Universal Tooling, 220V SN: 27200 In Stock! Request-A-Quote PK-35F 2" UNIVERSAL SECTION ROLL, Pyramid, 2" Shafts 2 Driven Rolls, Universal Tooling, LED Readout, Horiz/Vert operation, Manual Adjust Top Roll, 220V In Stock! Request-A-Quote HPK-50 2" UNIVERSAL SECTION ROLL, Pyramid, 3 Driven Rolls, Universal Tooling, LED Readout, Horiz/Vert operation, 220V In Stock! Request-A-Quote HPK-60 2-1/2" UNIVERSAL SECTION ROLL, Pyramid, 3 Driven Rolls, Universal Tooling, LED Readout, Horizontal/Vertical operation, 220V & 480V In Stock! Request-A-Quote HPK-80 3" ANGLE ROLL Double Pinch, 3 Driven Rolls, Universal Tooling, 2 LED Readouts, In Stock! Request-A-Quote HPK-80HG 3" ANGLE ROLL Double Pinch, 3 Driven Rolls, Universal Tooling, 2 Way Hydraulic Lateral Guides, 2 LED Readouts, 220V Request-A-Quote HPK-100 4" ANGLE ROLL Double Pinch, 3 Driven Rolls, Universal Tooling, Hydraulic Guides, Variable Speed, 2 LED Readouts 480V In Stock! Request-A-Quote PLANET-30 5” ANGLE ROLL, Double Pinch, CNC Controls, Hydraulic Lateral Guides, Horizontal/Vertical Operation, Variable Speed, 480V Request-A-Quote PLANET-35 5" ANGLE ROLL, Double Pinch, Digimatic Programmable Controls, Hydraulic Lateral Guides, Horizontal/Vertical Operation, Variable Speed, 480V Request-A-Quote PLANET-45 6” ANGLE ROLL, Double Pinch, CNC Controls, Hydraulic Lateral Guides, Horizontal/Vertical Operation, Variable Speed, 480V Request-A-Quote PLANET-60 8” ANGLE ROLL, Double Pinch, CNC Controls, Hydraulic Lateral Guides, Horizontal/Vertical Operation, Variable Speed, 480V Request-A-Quote SPECIAL AQUISITION TUBE & PIPE TUBE & PIPE BENDERS BACK TO TOP MACHINES DESCRIPTION STATUS / PRICE ETM-60HD PIPE/TUBE BENDER, 1 ½” Sch40 Pipe. Digital Programming, 220V, 3-Phase In Stock! SN: B22105 Request-A-Quote ETM-80HD PIPE/TUBE BENDER, 2 ½ Sch40 Pipe. Digital Programming, 220V, 3-Phase S/N 23104,23108,23109 In Stock! Request-A-Quote ETM-90HD PIPE/TUBE BENDER, 3" Sch40 Pipe. Digital Programming, Standard Speed Drive: 220V-3-60Hz, Coming Soon! Request-A-Quote ETM60HD ETM80HD ETM90HD BACK TO TOP ORNAMENTAL BENDERS PLUS REBAR BENDERS & SHEARS ORNAMENTAL BAR WORKERS E-MATIC MACHINES DESCRIPTION STATUS / PRICE E-MATIC CE/CN MULTI-USE ROTARY BENDER, 5 Machines in 1, Digital Programming, Scroll, Fold, Bend up to 1" bar capacity, In Stock! SN:23106 Request-A-Quote MACHINES DESCRIPTION STATUS / PRICE TP-32/36 REBAR BENDER/SHEAR COMBINATION, shear to #7, bend to #8 bar, 6 Bend Memory, double bend capable, portable on wheels with formers & pin kit, safety shield, foot pedal, 220V-3-60Hz. In Stock! Request-A-Quote MACHINES DESCRIPTION STATUS / PRICE TP-40/46 REBAR BENDER/SHEAR COMBINATION, shear to #9, bend to #10 bar, 6 Bend Memory, double bend capable, portable on wheels with formers & pin kit, safety shield, foot pedal, 220V-3-60Hz. In Stock! Request-A-Quote MACHINES DESCRIPTION STATUS / PRICE C-44 Up to Rebar Yard Shear, shear to #10 bar or 3 ea. #5 bars, 8 edged shear blades, portable on wheels, safety shield, 220V-3-60Hz. In Stock! Request-A-Quote MACHINES DESCRIPTION STATUS / PRICE P-38 Rebar Bender, to #8 bar, 6 Bend Memory, double bend capable, portable on wheels with formers & pin kit, safety shield, foot pedal, 220V-3-60Hz. In Stock! Request-A-Quote MACHINES DESCRIPTION STATUS / PRICE P-44 Rebar Bender, to #10 bar, 6 Bend Memory, double bend capable, portable on wheels with formers & pin kit, safety shield, foot pedal, 220V-3-60Hz. In Stock! Request-A-Quote MACHINES DESCRIPTION STATUS / PRICE P-54 Rebar Bender, to #11 bar, 6 Bend Memory, double bend capable, portable on wheels with formers & pin kit, safety shield, foot pedal, 220V-3-60Hz. In Stock! Request-A-Quote HORIZONTAL PRESSES BACK TO TOP T40-DIGIT COOL 40 TON BULLDOZER PRESS, With 1 Axis NC Programmable Control, 220V-3-60Hz SN: 2582 Special Fabtech 2023 Pricing Incentive NOW In Stock! Request-A-Quote T40-TOOLING TOOLING PACKAGE including special pins, 6-1/4” height Punch & Die Holders, 6-1/4” height 60° Swan Neck Punch, 6-1/4” height 90° “V” die block, Reinforcing Stirrup for 6-1/4” height tooling Sold w/Machine Request-A-Quote CLICK HERE to take advantage of our Specials Today! or Call (251)937-0947 Availability and Pricing are subject to change without prior notice. Inventory changes daily/weekly. Pricing and shipping costs are fluid. Carell Corporation reserves the right to make modifications as needed and cannot be held liable for postings, transcription and clerical errors TUBE & PIPE ROLLS SPECIALS Ask your Sales & Application Engineer at Eagle or Carell about any promotional tube & pipe roll tooling offers as they change from time to time and vary by machine model! REV:02.23.23 HORIZONTAL PRESSES MACHINES DESCRIPTION STATUS / PRICE T40 DIGITCOOL
- FABRICATION NATION | Carell Corporation
Fabrication Nation Radio and Podcast covering the latest in the fabrication industry and playing a Gumbo of The World's Finest Rock to help you get thru your work day! Welcome to Fabrication Nation Playing a Gumbo of The World's Finest Rock We’ve got the music to keep your crew fired up and powering through the day. This is the soundtrack that fuels your grind and shapes America. From timeless classics to rowdy country rock and everything else that gets you moving. Whether you’re on the job or just need a boost, we’ve got something to keep everyone pumped and pushing through the workday! This is your Station! Our gift to you, The American Worker. The backbone of our great country. Fabrication Nation Radio—turn it up and let’s crush the day! Live 8:00am - 5:00pm Monday - Friday Request Line: 251-459-1038 Fabrication Nation - Interviews Fabricaton Nation, where American ingenuity takes center stage! This isn’t just another radio station; it’s your backstage pass to the heart and soul of the fabrication and manufacturing industries. Join us as we sit down with the visionaries and hard-hat heroes who are not only driving innovation but are also championing the spirit of American craftsmanship. From the blue-collar backbone of our great nation to the cutting-edge technologies shaping our future, we'll dive into what makes these industry leaders tick, why they’re passionate about their work, and their bold predictions for where we're headed next. It’s a celebration of the American Dream, the unsung heroes who keep our factories humming, and the promise of a future built on the principles of "Made in America." So grab your steel-toed boots and a cup of coffee, and let’s make America’s manufacturing great again, one episode at a time! Tell Us Your Story! First name* Last name Phone Email* Write a message Submit





