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  • Tube & Pipe Benders | Carell Corporation

    BACK TO TOP TUBE & PIPE BENDERS Click Image or Scroll Down for descriptions, standard equipment, options & technical specifications CARELL In-Stock Specials Request-A-Quote Tube & Pipe bending procedures like “press bending” or “rotary draw bending” are used to form the work piece into the shape of a die . Straight tube stock can be formed using a bending machine to create a variety of single or multiple bends and to shape the piece into the desired form. ​ - More About Tube & Pipe Bending - ETM SERIES ETM SERIES The ETM series is equipped with state of the art technologies meant to bend with or without mandrel tubes and profiles, and capable of bending both in right and left direction. The range in diameter is from 1/2 inch up to 3 inches and can make curves over 180° with top finish quality for a minimum bending radius of 3 x the tube diameter. Thanks to our new “Digital Bend Programming Touch Screen”, these machines are extremely easy to use: it enables selection of up to 99 programs each of them with a 5-stop sequence in the bending operation with automatic adjustment for material springback. Moreover, it can also save and store each project as a repeatable program. ETM60HD ETM-60HD Request-A-Quote BACK TO TOP ETM80HD ETM-80HD Request-A-Quote BACK TO TOP ETM90HD ETM-90HD Request-A-Quote BACK TO TOP ETM120 ETM-120HD Request-A-Quote BACK TO TOP ETM150 ETM-150HD Request-A-Quote BACK TO TOP PEDRICK ROTARY COMPRESSION BENDERS Request-A-Quote BACK TO TOP Carell Corporation is proud to be a National Distributor of Pedrick Rotary Compression Benders! Pedrick Tool & Machine Co. founded in 1875 in Philadelphia,PA, developed our line of rotary compression bending machines for shipbuilding, petro-chemical, industrial and maintenance applications worldwide using the most advanced materials and components in machine construction for bending heavy wall tube, pipe and structural sections. The line includes 12 models to serve all budgets and applications. Bends produced on a 3D bend radius meet American Petroleum Institute (API) specifications for ovality (flattening) and wall thinning. THE CONCEPT: The Rotary Compression Bending Principle uses a stationary forming die and a powerful wiper arm that rotates around the die which pulls the work piece around the die to create the bend. The wiper arm locks into the rotating top plate. A variety of structural, roll formed and extruded sections can also be formed using the rotary compression process saving time and money! STANDARD EQUIPMENT: These Pedrick machines have a work surface and rotating top plate in heavy normalized steel plate mounted on a solid cast or alloy steel base frame. The bending arm is powered by an electric self braking, brushless SEW-Eurodrive right angle motor reduction unit mounted under the table. Bend cycle is controlled by a reversing contactors, motor overload protection modules and a control transformer, all which meet NEC, JIC and UL specifications. Switchgear is enclosed in a NEMA style cabinet complete with an external, Lock-Out/Tag-0ut fused disconnect. Adjustable limit switches and hand held controls are standard. Features: (click for pdf) • Mechanically driven. (No hydraulics or pneumatics are used to bend pipe or tube) • Heavy Duty Cast Iron or Steel Housing • Helical Bevel Gear Reducer with a TEFC Motor & Brake • Heat Treated Alloy Shafts • Spherical Roller Bearings • NEMA 12 Control Box Meets NEC JIC Specs • Limit Switch For Angle Selection and Automatic Reverses Advantages: • Quick tool changeovers • Adjustable limit switches • Requires minimal maintenance • 12 Models and Portable units available! Options: • Tooling is optional and quoted according to production needs • Digital controls are optional to substitute manually adjusted limit switches • Machine Voltages can be arranged for any country or electrical grid. (click chart for pdf) Machines are shipped direct from our facility to your location after extensive testing by our factory trained mechanics UNI SERIES-MANDRELESS UNI SERIES TUBE & PIPE BENDERS Mandreless Models: UNI-42 UNI-60 UNI-63 UNI-70/C UNI-76 UNI-89 Rotary Benders built for durability, constructed in steel yet economically priced and designed with compact footprints, quick change tooling system and are digitally programmable for precision repeatability. Request-A-Quote BACK TO TOP UNI-42 BENDER 3/4" Mandreless Rotary Tube & Pipe Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners UNI-60 BENDER 1-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners, Mandrel Kit for Low Volume Mandrel Bending, Tight Radius Accessories UNI60 UNI-60 Combi-Cal 1-1/2" Mandreless Rotary Draw & Roll Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners UNI-63 BENDER 1-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive, 220/460V, 3 Phase OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners, Mandrel Kit for Low Volume Mandrel Bending, Tight Radius Accessories UNI-70/C BENDER 2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 2 Drive Arbor Sizes Supplied UNI-76 BENDER 2-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 3 Drive Arbor Sizes Supplied OPTIONS Tube & Pipe Tooling and Kits Tight Radius Accessories UNI-89 BENDER 3" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 3 Drive Arbor Sizes Supplied OPTIONS Tube & Pipe Tooling and Kits Tight Radius Accessories UNI SERIES-MANDREL Request-A-Quote U NI MANDREL TYPE ROTARY TUBE / PIPE BENDERS Mandrel Models: UNI-70/HC UNI-80 UNI-90 Rotary Benders built for durability, constructed in steel yet economically priced and designed with compact footprints, quick change tooling system and are digitally programmable for precision repeatability. BACK TO TOP UNI-70HC BENDER 1-1/2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ UNI-80 BENDER 2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable Dual Speed Bending, Electric Powered Rotary Drive OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ UNI-90 BENDER 2-1/2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable Dual Speed Bending, Electric Powered Rotary Drive OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ ​ ​ BACK TO TOP

  • 3000 SERIES CNC OPTIONS | Carell Corporation

    CNC3i Request-A-Quote Standard Features Dual LED Digital Displays monitor bending roll positions Double Pinch Geometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations *with standard equipment Capacities* Flats Hard: 2" x 5/16" Ø16 Flats Easy: 2-3/8" x 5/8" Ø18 Pipe Schedule 40: 1-1/4" Ø20 Angle Leg-in: 1-1/2 x 3/16" Ø18 Series PDF Brochure 302HV Specification Chart Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides ​ 3000 Series Control Options CNC3.1V The CARELL 302HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls.

  • 304HV | Carell Corporation

    CARELL In-Stock Specials Request-A-Quote Series PDF Brochure 304HV Specification Chart 304HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 2-1/2" • Pipe 2" • Flats 4" Capacities* Flats Hard: 2-3/4 x 1/2" Ø28 Flats Easy: 4" x 1" Ø26 Pipe Schedule 40: 2" Ø24 Angle Leg-In: 2" x 5/16" Ø30 *with standard equipment CARELL's 304HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides ​

  • 3000 Series Overview | Carell Corporation | United States

    CARELL 3000 Series Hydraulic Angle Rolls , O ur 3000 series of Angle Rolls has Become the Industry Standard for a New Generation of Highly Efficient & Versatile Machines with Unparalleled Standard Features OVERVIEW: ANGLE ROLLS CARELL In-Stock Specials Request-A-Quote The Carell 3000 series of angle rolls gives fabricators a wide range of choices from small footprint to large plant equipment, all designed for long life, reliability, consistent fabrication output, and heavy-duty application. This is particularly beneficial when companies and clients need angle rolls for applications where the workspace is limited in size and scope. When you need manufacturing equipment that is going to deliver consistently, get the right choice for your shop or production line the first time… Start with Solutions from Carell. GALILEO SERIES 302HV 303HV 304HV 305HV 308HV 306HV 309HV 307HV 310HV4 311HV4 312HV4 314HV4 MIGNON SERIES Scroll Down to Click Images & Links for descriptions of standard equipment, options & technical specifications Note: CNC Control option requires external compressed air supply for the pneumatic actuated encoder, 75 to 80 psi 3000 SERIES ANGLE ROLLS 302HV thru 304HV Series BACK TO TOP 302HV Angle 2" Pipe 1-1/4 " - F lats 2-3/8" 303HV Angle 2- 1/4" Pipe 1-1/2 " - Flats 3" 30 4HV Angle 2-1/2 " Pipe 2" - Flats 4" 302HV-304H 305HV thru 308HV Series 305HV Angle 3 " Pipe 2 -1/2 " - Flats 5" 306HV Angle 3 -1/2 " Pipe 3" - Flats 6 " 307HV Angle 4" Pipe 4" - Flats 7" 308HV Angle 4 -1/2 " Pipe 5" - Flats 8" BACK TO TOP 305HV-308H 309HV thru 311HV4 Series 309HV Angle 5" Pipe 6" - Flats 9" 310HV4 Angle 6" Pipe 6" - Flats 10" BACK TO TOP 311HV4 Angle 6" Pipe 8" - Flats 12" 309HV-311HV4 GALILEO & MIGNON Series BACK TO TOP G50 Angle 2- 1/2 " Pipe 2" - Flats 4-1/2 " G80 Angle 3 " Pipe 3 " - Flats 6 " Model-00 Tube 3/8 " - Flats 3/4 " Model-025 Tube 7 /8 " - Flats 1-1/2 " 312HV4 Angle 8" Pipe 10" - Flats 16" 314HV4 Angle 10" Pipe 12" - Flats 20" 312HV4 & 314HV4 Series BACK TO TOP 312HV-314HV GALILEO-MIGNON

  • Ornamental Benders | Carell Corporation

    SUPPORTER/MEMBER Carell Corporation Ornamental Metal Working Equipment Represents the Best, Most Versatile Machines Available. These machines are Built to Exacting Standards for Industrial use and Long-Term Dependability. Knowledgeable Carell Machine Specialists are also just a Phone Call away and Ready to Help You! BACK TO TOP ORNAMENTAL BENDERS CARELL In-Stock Specials Click Image or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote E-MATIC E-MATIC CE/CN Ideal for Tight Bends and Special Applications CARELL In-Stock Specials Request-A-Quote The Carell E-MATIC by Memoli; incorporates a rotary bending head, a wide stable base and digital programmable controls into a uniquely versatile package. Heavy Duty, Rugged unit is compact and easy to use. Tooling changes are rapid and simple. Application of the different attachments are shown below or use of easily produced special tooling offers unlimited versatility Video: Carell E-Matic Universal Bender SPECIFICATIONS: E-MATIC UNIVERSAL BENDER Main Drive: Speed: Weight: Memory: Controls: Voltage: Dimensions: 4.50 HP 7 rpm 500 lbs 45 steps 24 VAC 220V – 3PH – 60Hz 34” x 25” x 39” h Optional "SUPER SCROLL" 20" Diameter x 5/8" Bar PF Option – Bar Brake/Folding Tooling Bend up to 1” Round Rod, 4” x 5/16” Flat Bar D Option – Bar Twisting Tooling Twist up to 7/8” Sq. 1-1/2” x 3/8” Flats CT Option – Tube Bending Tooling Bend up to 1-1/2” OD x .079 wall CS/3 Option – Scroll Tooling w/ 3 Formers Bend up to ½” Sq. or Round – 1-1/4” x ½” Flats CF Option – Curve/Radius Tooling Bend up to 1” Round Rod, 2” x 9/16” Flat Bar BACK GALILEO G50 Heavy Duty - Up to 2" Pipe Capacity CARELL In-Stock Specials Request-A-Quote The G50HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES, LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Video: G50 Universal Bender-Ornamental Options 3 Rolls Driven: Heavy Duty Drive Train Scroll Tool: 1-1/2 x 3/16 Scrolled on Flat Bar Twist Tooling:up to 7/8” Sq. and 1-1/2” x 3/8” Flat Bar Bar Brake Spiral Tool G50-HV Specification Chart BACK G50 ORNAMENTAL

  • Manual Benders | Carell Corporation

    Manual Benders Supporting the Small Business Market in Manual Benders Carell Corporation provides fabrication equipment support for all levels of the manufacturing market in metal end products, including small businesses or niche operations who don’t need to extend significant capital investing for tooling but still need quality fabrication resources. The Model Y2K Hand Rolling Machine, for example, is a great choice for a low-cost entry point into metal end product fabrication without the extensive system outlay of an automated system. The Eureka Base system is another great choice from Carell which includes 4 different fabrication sets one can choose from, depending on manufacturing needs. Whether it be bar bending or curve and circle forming of metal parts and supports, your company can produce all of these options with Carell’s manual benders and related accessories. Given the capability of these non-powered tool systems, it’s amazing anyone still tries their hand at quality fabrication with general tools. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv.

  • CONTACT US | Carell Corporation

    Innovation, Quality & Performance Backed By Decades Of Experience 251-937-0947 Contact Us Today for More Details! Carell provides a wide range of models, options and tooling to match almost any budget to meet your needs at all levels of production. Please fill out the required fields in the form below as complete as possible about your interest and a representative of Carell or Eagle Bending Machines will get back to you as soon as possible. Request Form QUOTE REQUEST TOOLING REQUEST PLATE ROLLS VERTICAL ROLLS ANGLE ROLLS TUBE & PIPE BENDERS ORNAMENTAL BENDERS TANK HEAD MACHINERY HORIZONTAL PRESSES CORNER NOTCHERS REBAR BENDERS BEADING MACHINES OTHER Submit Request Send Post Office correspondence to: ​CARELL CORPORATION ​PO BOX 850, STAPLETON, AL 36578-0850 EAGLE BENDING MACHINES ​PO BOX 99, STAPLETON, AL 36578-0099

  • TESTIMONIALS | Carell Corporation

    Welcome to Our Testimonials Page Here are just a few of our thousands of satisfied customers If you would like to be featured, contact us for more information Request-A-Quote Red Pepper Forge Inc - Carell MT500 & Eagle Model CP40-H We have been the proud owners of a CP40-H and MT500 for many years. Your company has given us great service and your products are high quality and long lasting with few maintenance issues. Thank you Jim Bomba, President, Red Pepper Forge, Inc. Howden - Carell 4RH 6/3 & Eagle Model CP40-H Howden North America first purchased our Carell CNC plate roll back in 2000 for our South Carolina facility. The machine was subsequently related to our plant in Mexico City. Throughout these sixteen years, we have found the Carell Plate Roll to be of outstanding quality, very reliable. Carell has always been very responsive and have provided excellent support both while machine was in SC, then in Mexico. I would certainly recommend Carell and Eagle. David G. Smith, Operations Director Howden North America, Managing Director Howden Mexico Laser Fabrication and Machine Co. Inc. Carell 303HV Angle Roll + 4RH CNC 8/7 Plate Roll + E-Matic CE/CN Bender, Eagle BA50 Section Roll My company has purchased several pieces of equipment from Carell Corporation. They have always provided excellent customer service. Their pricing is competitive and equipment arrives quickly. The equipment efficiently performs the tasks it was purchased to do. I will use Carell Corporation in the future. Alyson Orth, Laser Fabrication and Machine Co. Inc. Impact Storefront Designs - Carell ETM60 & Eagle CP30 Impact Storefront Designs is a team of building envelope specialists primarily focused on the fabrication and installation of glass. curtain wall, and storefront products. However, when we decided to tackle custom railing fabrication we turned to Eagle Bending Machines & Carell Corporation. Our team is now able to produce custom bent railings and metal work with superior craftsmanship. Our Eagle CP30 Roll Bender and Carell ETM-60 Rotary Pipe Bender has helped continue our tradition of top quality metal work as seen in our latest accomplishment at the Uncommon Charter School in Newark, NJ. These machines give us excellent results regardless of the magnitude of the project. ISD’s vision is one of simplicity; to fully control the fabrication, delivery, and installation of pre-assembled storefront products and our Eagle & Carell Bending Machines have also allowed us to add to the vast catalog of specialty products that we offer our customers. Mike Fileti,Operations Manager, IMPACT Storefront Designs Purolator Facet Inc. - Carell 3 & 4 Roll Plate Rolls of various sizes February, 2016 We at Purolator were interested in 4 roll plate rolls for long and small diameter perforated filter tubes with short unbent flats and perfect cylindrical dimensions, ready for our seam welding machines. These machines were auto-cycle and the operator does not need to touch the sheet. I was recommended to contact Carell by another engineer at Purolator that had made several prior purchases of other Carell rolls. We spoke to Mr. David Donnell who assisted us with the valuation and final equipment recommendation. We received 3 competitive proposals and chose Carell. We were completely satisfied with these 2 new Carell rolls. The machines worked as promised, which for me means a successful project. When contacting Carell, they are always responsive. They have Great customer service! The whole experience was nothing less than Excellent, and I would certainly recommend Carell Corporation to others. Doug Moser, Sr. Metals Design & Manufacturing Engineer , Purolator Facet, Inc. Sears Welding & Fabrication Sears Welding & Fabrication - Carell 307 Angle Roll + 8' x 3/8" Plate Roll I have depended on Eagle Bending & Carell for roll benders, custom tooling and technical support for quite a while. They are great to work with and quick to respond with quality equipment and the information I need." Pat Sears, Sears Welding & Fabrication Sonoco Steel Reels - Carell 308HV & 305HV Angle Rolls When you need the strength and durability of a steel reel, Sonoco has the product for you. When Sonoco began looking to purchase equipment to roll flat bar, I beam and channel, we looked to Carell Corporation because of their service and reputation for reliability. We spoke with Mr. Bill Richards at Carell. He was very knowledgeable about our application and helped guide us through the process of making the right equipment choice for our needs. In fact, we've been so pleased with the experience that we recently purchased additional equipment from them. If you're looking for reliable equipment backed by great technical support and service, look no further than Carell Corporation. Doug Ainsworth, Sonoco Steel Reel

  • NEW PRODUCTS | Carell Corporation

    NEW PRODUCTS Tube & Pipe Benders NEW for 2023! ETM H63 The new ETM H63 benders are ideal for machining thin tubes without deformation! Its semi-automatic, compact, high performance bending functions are performed automatically, while feeding & rotation of the tube between bends is performed manually. Simplicity, sturdiness and precision are the key features of this particularly cost-effective line. BACK TO TOP NEW PRODUCTS NEW! CUSTOM FORMING MACHINES 3R-SP 350 x 6.35 CUSTOM FORMING MACHINE The H3R-SP 350 x 6.35 Forming Machine is designed to form a pattern in pre-rolled and welded seam tubes to a specific pattern in 3 tube widths. This machine design incorporates a top roll and a pinch roll fitted with hardened profiled rings in order to obtain the final shape of the tube. NEW PRODUCTS True Pyramid Plate Roll NEW! PIR 8' x 5/16" The PIR 8’ x 5/16” is a True Pyramid Plate Roll with 3 driven rolls, hydraulic movement of top pressing roll and a hydraulic pre-bend bottom brake shoe Custom Built in 2022 for the US Coast Guard! Tube & Pipe Benders ACH SERIES CARELL & Memoli presents a new series of 3-axis CNC tube benders for the linear bending of tubes up to 2-1/2 inches (65 mm) in diameter. The ACH series machines are fully automatic bending machines with CNC 3 axes: bending (Y axis), advancement (X axis) and rotation (Z axis). This hybrid tube bender has been developed for accuracy & control of bending tubes and profiles. The main axes are electrically controlled, while the auxiliary axes are hydraulically controlled. ​ Section Benders EAGLE - BA40 & BA55 Eagle’s NEW CNC Machines augment our current BA20, BA35 & BA50 CNC models and incorporate the same renowned CNC Control Systems. The Pyramid style BA40 and Double Pinch style BA55 allow material feeding from both left and right with the added advantage of also being truly universal general job shop machines PROBENDING® SYSTEM BA55 BA40 Real Quality and Value are found in the Details... See The Difference for Yourself !

  • Beading Machines | Carell Corporation

    BEADING MACHINES Request-A-Quote Carell’s range of sheet metal beading machines, include flanging machines, roller bending machines, benders, shears and seamers. We offer manual, semi-automated or completely hydraulically controlled units with pedal controls or automated systems to meet every need. ​ ALL BEADING MACHINES are furnished with 7 pair of beading rolls, 1 pair of cutting rolls, 1 sliding stop, with service tool and instruction manual. ​ Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) ​ Beaders (manual) Series 278 Lyra 1.37" 4.72" 28 Ga. 32 ​ ​ Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) ​ Series 279 Beaders (manual) Rigi 1.88" 8.26" 22 Ga. 66 ​ Giles 2.20" 10.23" 20 Ga. 110 ​ Cives 2.55" 12.59" 16 Ga. 154 ​ ​ Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) ​ Series 280 Beaders (manual) Rival 1.88" 8.26" 22 Ga. 95 ​ Rectus 2.20" 10.23" 20 Ga. 145 ​ Rialta 2.55" 12.59" 16 Ga. 210 ​ ​ Shaft Centerlines Max. Thickness Weight (lbs) ​ Series 282 Beader/Disk Cutter Ulica 1.88" 22 Ga. 115 ​ Unicum 2.20" 20 Ga. 177 ​ Urania 2.55" 16 Ga. 275 ​ ​ Shaft Centerlines Throat Depth Max. Thickness Variable Speed (rpm) Weight (lbs) ​ Beaders (motorized) Series 281 Zeda 2.55" 12.59" 16 Ga. 20 - 100 380 ​ Photo Not Available ​ Blade Diameter Max. Thickness ​ Series 277 Circular Shear Ringmot 1.69" 20 Ga. ​ ​ Shaft Centerlines Throat Depth Max. Thickness Variable Speed (rpm) Weight (lbs) ​ Beaders (motorized) Series 181 Jolly 1.88" 8.26" 22 Ga. 20 - 100 188 ​ Java 2.20" 10.24" 20 Ga. 20 - 100 300 ​ ​ Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) ​ Series 300 Beaders (motorized) Robur 3.94" 17.71" 12 Ga. 1,254 ​ Erice 3.94" 19.68" 13 Ga. 1,270 ​ Nadir 3.94" 21.65" 14 Ga. 1,280 ​ ​ w/disk cutters Other Specifications Weight (lbs) ​ Series 300BIS Beaders (motorized) Roburbis OD 47" Max. =Robur 1,610 ​ Ericebis OD 47" Max. =Erice 1,620 ​ Nadirbis OD 47" Max. =Nadir 1,635 ​ ​ w/Sliding Guides Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) ​ Series 303 Beaders (motorized) Invar ​ 16.49" - 8.38" 19.68" 0.200" 2550 ​ ​ Vertical Shafts Shaft Centerlines ​ Series 400 Beaders (motorized) Syrius 2.55/3.34" 8.26" ​ Saturn 3.38/4.17" 8.26" ​

  • Specialty Bending Machines | Carell Corporation | United States

    CUSTOM BENDING MACHINES CARELL In-Stock Specials Request-A-Quote CORRUGATED PLATE ROLLS BACK TO TOP Anchor 1 CUSTOM FABRICATION SOLUTIONS C arell’s many years of experience and search for dynamic solutions beyond standard equipment to meet the specific needs of our customers, has led to the development of special machines. Resulting in better design, for better production rates, quality & performance while staying in budget. Call Us Today and Let one of our Application Professionals help make the right choice!

  • Auto 4 Roll, 2 Roll, & Specialty Rolls | Carell Corporation

    BACK TO TOP Request-A-Quote Auto 4 Roll/Auto 2 Roll & Special Plate Rolls Click Image, Links or buttons for more information Automation in the workplace is becoming more common as pressure increases to reduce labor costs. Most all CNC and NC controlled machines are 4 roll types. Automated controls are recommended for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced by using manual machine controls. AUTOMATIC 4 ROLL - HIGH SPEED 25 Models & Customs Builds AUTOMATIC 2 ROLL HIGH SPEED 15 Models / Many Capacities SPECIALTY ROLLS Customs Builds CORRUGATED SHEET ROLLS VERTICAL ROLLS GUARD RAIL BENDERS AUTO 4 ROLL AUTOMATIC 4 ROLL - HIGH SPEED Automatic Cycle Plate Rolls BACK TO TOP Our High Speed Auto Cycle Double Pinch Plate Rolls are available in both hydraulic and pneumatic actuated styles with standard, NC or CNC controls. These machines are designed for manufacturing efficiency by using an automated work cycle for the production of cylindrical, radiused, segmental and poly-centric parts at the touch of the Start Button. Movements of both hydraulic and pneumatic versions are of the highest precision and incorporate leading edge technology in order to rapidly and accurately perform high volume production runs. They are engineered for high speed continuous production. Add auto loading & ejector systems and you have a powerful tool to increase production rates, reduce handling time. Choose from our ISC, HDTS, QAP & QAI Series Automatic Cycle 4 Roll models groups encompassing over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells UNIQUE FEATURES Capacities from 15” to 96” long x 26 Ga to 3/16” thick plate Automated bending cycles Top roll and pinch rolls driven in rotation Hardened, heat treated alloy steel rolls High polished, non-marring roll surface finish High speed rolling velocity Automatic drop-end release at end of cycle Compact space-saving designs Top support/deflectors Sheet feed squaring arm and adjustable back stops OPTIONAL EQUIPMENT Sheet-Loading systems from pallets or blank stacks Cylinder ejector systems Automated sheet alignment systems Multiple pallet blank shuttle systems Special machine configurations for dedicated needs A variety of CNC, NC or basic controls tailored to your requirements Finished part accumulators and take-away conveyors Lateral bending rolls powered also in rotation Urethane coated rolls Interchangeable top rolls NEW! 3 ROLL BACK TO TOP True Pyramid Plate Roll PIR 8' x 5/16" The PIR 8’ x 5/16” is a True Pyramid Plate Roll with 3 driven rolls, hydraulic movement of top pressing roll and a hydraulic pre-bend bottom brake shoe Custom Built in 2022 for the US Coast Guard! SPECIALTY ROLLS NEW! CUSTOM FORMING MACHINES 3R-SP 350 x 6.35 CUSTOM FORMING MACHINE The H3R-SP 350 x 6.35 Forming Machine is designed to form a pattern in pre-rolled and welded seam tubes to a specific pattern in 3 tube widths. This machine design incorporates a top roll and a pinch roll fitted with hardened profiled rings in order to obtain the final shape of the tube. BACK TO TOP CUSTOM FORMING AUTO 2 ROLL 2 Roll Plate Rolls Perfect Rolling Without Surface Marring or Contamination! CARELL In-Stock Specials Request-A-Quote BACK TO TOP Our 2 Roll Units are designed to rapidly produce radius and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production. Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the unit becomes a powerful tool, reducing part throughput & handling time to an absolute minimum. STANDARD FEATURES High speed one pass rolling Quick set-up and adjustment Eliminates leading flat ends Tight tolerance rolling of round parts even using sheets with cutouts, voids and perforations Machine frame in heavy steel plate and structural sections, electro-welded, stress relieved and precision CNC machined Urethane roll driven by electric motor, inverter and gear reduction or hydraulics Powered drop end actuated in automatic or push buttons Top roll sheet support arm, manual preset, max. diam. 27” All rolls mounted in spherical roller bearings Urethane roll stroke setting via precision dial gauge hand wheel or electrics Urethane roll pinch carriage up/down by hydraulics Sheet feed support with squaring arm Low Voltage Controls, mounted on detached command pulpit with push button controls, positive leveling of lower roll Manual forced lubrication OPTIONAL EQUIPMENT Sheet-Loading systems Cylinder ejector systems Automated sheet alignment systems Sheet pallet shuttle systems Special machine configurations for dedicated production jobs Various Overhead Support configurations NC & MULIT-AXIS CNC Controls for Automatic Production 2 Roll Models are available in lengths From 20” to 78” and 28 Ga to 0.125” thickness Dedicated Cylinder Rolls or Dedicated Cone Rolling Machine No finish deterioration of part surface The High Durometer Urethane coated lower roll allows perfect rolling of polished aluminum alloy, stainless steel or mirror finished materials without surface marring or contamination. Reduce / Eliminate un-bent flats and produce perfectly aligned seams with maximum pressure between the top and pinch rolls, perfectly parallel seams are achieved with virtually no un-bent flats. Choose from over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells CORRUGATED SHEET ROLLS BACK TO TOP "CARELL supplies 3 and 4 roll machines for rolling corrugated sheet of all lengths, thickness and corrugation patterns. Machines are available with standard and CNC controls. Feeding and stacking systems are optional" ​ Please contact us with your production needs and specifications so that we can prepare a quotation for the ideal machine. CORRUGATED ROLLS Guard Rail Bending Machines BACK TO TOP Our Guard Rail Bending Machines are capable of bending 2 and 3 beam rails in both the concave and convex orientations. Rolls for other non-standard shapes can be provided. Carell can provide Guard Rail Benders built for working horizontal as well as vertical. Control types range from simple machine mounted actuators, push buttons with LED Readouts and NC/CNC programmable units with memory. GUARD RAIL BENDER

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