Fabrication Machinery Solutions

Welcome to Fabrication Nation Playing a Gumbo of The World's Finest Rock We’ve got the music to keep your crew fired up and powering through the day. This is the soundtrack that fuels your grind and shapes America. From timeless classics to rowdy country rock and everything else that gets you moving. Whether you’re on the job or just need a boost, we’ve got something to keep everyone pumped and pushing through the workday! This is your Station! Our gift to you, The American Worker. The backbone of our great country. Fabrication Nation Radio—turn it up and let’s crush the day! Live 8:00am - 5:00pm Monday - Friday Request Line: 251-459-1038 Coming Soon! Fabrication Nation - The Podcast Fabricaton Nation, where American ingenuity takes center stage! This isn’t just another podcast; it’s your backstage pass to the heart and soul of the fabrication and manufacturing industries. Join us as we sit down with the visionaries and hard-hat heroes who are not only driving innovation but are also championing the spirit of American craftsmanship. From the blue-collar backbone of our great nation to the cutting-edge technologies shaping our future, we'll dive into what makes these industry leaders tick, why they’re passionate about their work, and their bold predictions for where we're headed next. It’s a celebration of the American Dream, the unsung heroes who keep our factories humming, and the promise of a future built on the principles of "Made in America." So grab your steel-toed boots and a cup of coffee, and let’s make America’s manufacturing great again, one episode at a time! First name* Last name Phone Email* Write a message Submit Tell Us Your Story!

BACK TO TOP Request-A-Quote Auto 4 Roll/Auto 2 Roll & Special Plate Rolls Click Image, Links or buttons for more information Automation in the workplace is becoming more common as pressure increases to reduce labor costs. Most all CNC and NC controlled machines are 4 roll types. Automated controls are recommended for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced by using manual machine controls. AUTOMATIC 4 ROLL - HIGH SPEED 25 Models & Customs Builds AUTOMATIC 2 ROLL HIGH SPEED 15 Models / Many Capacities SPECIALTY ROLLS Customs Builds CORRUGATED SHEET ROLLS VERTICAL ROLLS GUARD RAIL BENDERS AUTO 4 ROLL AUTOMATIC 4 ROLL - HIGH SPEED Automatic Cycle Plate Rolls BACK TO TOP Our High Speed Auto Cycle Double Pinch Plate Rolls are available in both hydraulic and pneumatic actuated styles with standard, NC or CNC controls. These machines are designed for manufacturing efficiency by using an automated work cycle for the production of cylindrical, radiused, segmental and poly-centric parts at the touch of the Start Button. Movements of both hydraulic and pneumatic versions are of the highest precision and incorporate leading edge technology in order to rapidly and accurately perform high volume production runs. They are engineered for high speed continuous production. Add auto loading & ejector systems and you have a powerful tool to increase production rates, reduce handling time. Choose from our ISC, HDTS, QAP & QAI Series Automatic Cycle 4 Roll models groups encompassing over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells UNIQUE FEATURES Capacities from 15” to 96” long x 26 Ga to 3/16” thick plate Automated bending cycles Top roll and pinch rolls driven in rotation Hardened, heat treated alloy steel rolls High polished, non-marring roll surface finish High speed rolling velocity Automatic drop-end release at end of cycle Compact space-saving designs Top support/deflectors Sheet feed squaring arm and adjustable back stops OPTIONAL EQUIPMENT Sheet-Loading systems from pallets or blank stacks Cylinder ejector systems Automated sheet alignment systems Multiple pallet blank shuttle systems Special machine configurations for dedicated needs A variety of CNC, NC or basic controls tailored to your requirements Finished part accumulators and take-away conveyors Lateral bending rolls powered also in rotation Urethane coated rolls Interchangeable top rolls NEW! 3 ROLL BACK TO TOP True Pyramid Plate Roll PIR 8' x 5/16" The PIR 8’ x 5/16” is a True Pyramid Plate Roll with 3 driven rolls, hydraulic movement of top pressing roll and a hydraulic pre-bend bottom brake shoe Custom Built in 2022 for the US Coast Guard! SPECIALTY ROLLS NEW! CUSTOM FORMING MACHINES 3R-SP 350 x 6.35 CUSTOM FORMING MACHINE The H3R-SP 350 x 6.35 Forming Machine is designed to form a pattern in pre-rolled and welded seam tubes to a specific pattern in 3 tube widths. This machine design incorporates a top roll and a pinch roll fitted with hardened profiled rings in order to obtain the final shape of the tube. BACK TO TOP CUSTOM FORMING AUTO 2 ROLL 2 Roll Plate Rolls Perfect Rolling Without Surface Marring or Contamination! CARELL In-Stock Specials Request-A-Quote BACK TO TOP Our 2 Roll Units are designed to rapidly produce radius and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production. Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the unit becomes a powerful tool, reducing part throughput & handling time to an absolute minimum. STANDARD FEATURES High speed one pass rolling Quick set-up and adjustment Eliminates leading flat ends Tight tolerance rolling of round parts even using sheets with cutouts, voids and perforations Machine frame in heavy steel plate and structural sections, electro-welded, stress relieved and precision CNC machined Urethane roll driven by electric motor, inverter and gear reduction or hydraulics Powered drop end actuated in automatic or push buttons Top roll sheet support arm, manual preset, max. diam. 27” All rolls mounted in spherical roller bearings Urethane roll stroke setting via precision dial gauge hand wheel or electrics Urethane roll pinch carriage up/down by hydraulics Sheet feed support with squaring arm Low Voltage Controls, mounted on detached command pulpit with push button controls, positive leveling of lower roll Manual forced lubrication OPTIONAL EQUIPMENT Sheet-Loading systems Cylinder ejector systems Automated sheet alignment systems Sheet pallet shuttle systems Special machine configurations for dedicated production jobs Various Overhead Support configurations NC & MULIT-AXIS CNC Controls for Automatic Production 2 Roll Models are available in lengths From 20” to 78” and 28 Ga to 0.125” thickness Dedicated Cylinder Rolls or Dedicated Cone Rolling Machine No finish deterioration of part surface The High Durometer Urethane coated lower roll allows perfect rolling of polished aluminum alloy, stainless steel or mirror finished materials without surface marring or contamination. Reduce / Eliminate un-bent flats and produce perfectly aligned seams with maximum pressure between the top and pinch rolls, perfectly parallel seams are achieved with virtually no un-bent flats. Choose from over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells CORRUGATED SHEET ROLLS BACK TO TOP "CARELL supplies 3 and 4 roll machines for rolling corrugated sheet of all lengths, thickness and corrugation patterns. Machines are available with standard and CNC controls. Feeding and stacking systems are optional" ​ Please contact us with your production needs and specifications so that we can prepare a quotation for the ideal machine. CORRUGATED ROLLS Guard Rail Bending Machines BACK TO TOP Our Guard Rail Bending Machines are capable of bending 2 and 3 beam rails in both the concave and convex orientations. Rolls for other non-standard shapes can be provided. Carell can provide Guard Rail Benders built for working horizontal as well as vertical. Control types range from simple machine mounted actuators, push buttons with LED Readouts and NC/CNC programmable units with memory. GUARD RAIL BENDER

We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. This website is 100% Managed, Created and Produced by Glen D. Ross, Marketing Director @ Carell Corporation & Eagle Bending Machines, Inc. Webmaster, Art Director, Graphic Designer, Photographer, Videographer, and Producer Plate Rolls Fabricating Plate Rolls to Order There is no shortage of product availability from Carell Corporation when it comes to metal roll fabrication. Whether it be plate rolls or other choices, Carell is going to be able to provide specifications every time, reliably and on schedule. Carell machinery includes high technology design with geometric precision as well as consistent pressure via hydraulic advanced energy pressure and direction. Carell rolls can be assembled and provided in single pinch design, initial pinch, multi-roll translating or even automatic cycle designs and special, custom designs. Carell even provides a vertical roll option for tight space applications or optional fabrication assembly layouts. With these many choices just in the plate roll portfolio, it’s a surprise that there are orders outside of these specs, but Carell can deliver on special order designs as well. Folks just need to ask and start the conversation on exactly what is needed to get the job done. Powered Plate Rolls and Related Options Providing multiple choices within its PARMIGIANI Series, the Carell choices of plate rolls gives fabricators a wide range of capability to meet meet the demands of your application, all designed for long life, reliability and consistent fabrication output. This is particularly beneficial when companies and clients need angle rolls for bending fabrication and the workspace is limited in size and scope. The flexibility of plant equipment sizing gives customers real choices in selection while still maintaining a high degree of functional performance. When you need manufacturing equipment that is going to deliver consistently, it’s time to work with the Carell Corporation instead of guessing or fussing with used equipment or general tooling that simply doesn’t do the job at all. With Carell’s plate rolls you get the right choice for your shop or production line and your project isn’t handicapped by poor quality performance or dodgy tooling. ​

BACK TO TOP VBH Controls DIGIMATIC VBH Controls BACK TO 4ROLLS Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. 4 LEVELS OF CONTROL ! Parmigiani NC and CNC controls are 100% developed in-house DIGIMATIC SAVE & BEND FAST STRADIVARI ​ Controls are an essential requirement for executing precision rolling applications. Select from the "DIGIMATIC" , or " SAVE & BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. ® DIGIMATIC 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. BACK TO TOP SAVE&BEND FAST ® SAVE & BEND PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. BACK TO TOP ® FAST PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. BACK TO TOP STRADIVARI ® STRADIVARI WITH 3D ROLLCAD Discover the most advanced 3-D CNC T he " STRADIVARI" with 3D ROLLCAD on a 19" display functions just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. Providing an easy-to-use operator experience. MORE ABOUT STRADIVARI BACK TO TOP

312HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Angle 8" • Pipe 10" • Flats 16" Capacities* Flats Hard: 8"x 2-¼" Ø80 Flats Easy: 16"x 3" Ø80 Pipe Schedule 40: 10" Ø150 Angle Leg-In: 8"x ¾" Ø168 *with standard equipment 312HV4 Specification Chart Series PDF Brochure CARELL's 312HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 312HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides ​

THE MASTER BLASTER! THE LATEST IN INNOVATIVE LIQUID BEAD BLASTING CABINETS ON SALE! $4,995. What is Liquid Bead Blasting? ​ Liquid Bead Blasting is, by technical definition, "a surface refinishing process used to clean and restore surfaces." Unlike traditional dry blasting, liquid bead blasting adds water to the mixture that allows for a smoother finish and preservation of intricate details. What makes the The Master Blaster Cabinet different? ​ We have developed a special blend of abrasive media that provides the most effective cleaning process. We also have engineered a top of the line nozzle that ensures the right amount of pressure. Here is just one example of the difference between dry sand blasting and liquid bead blasting. See our YouTube page and other social media for other examples of pieces that have been sand blasted and liquid bead blasted What's the difference? If you have ever done any type of dry blasting or even used plain sandpaper, you know that it does not give you a smooth finish. With the Master Blaster, it is so smooth you can still paint and cover afterwards. The difference is the finish is better. There is no dust and is even quicker! The Master Blaster from Carell Industrial Solutions is manufactured completely in-house with high quality materials and parts. ​ ​ We stand behind our product! Ask us about our cabinet warranty and the lifetime warranty offered on our custom made nozzles! Endless Possibilities: ​ * Restorations: Vintage Motorcycle Parts Valuable Antiques * Rebuilds: Vehicle Parts Aluminum Engine Parts * Repairs: Hydraulic Cylinders and Parts For More Info and Applications Call 251-937-0947

MIGNON SERIES CARELL In-Stock Specials Request-A-Quote The MIGNON Series Initial Pinch Roll Benders are designed for small profiles and tubes. Both units are bench mount types and are available in electric drive and manual crank drives. Mignon machines are single initial pinch types with 3 DRIVEN ROLLS for optimal traction when rolling tight diameters. Frames are steel alloy with bolted construction. High strength shafts are hardened and ground. Bending roll shaft adjustment is manual. Version 025 includes an mechanical counter to monitor bending roll shaft position. Units are furnished without rollers as most uses are for dedicated production. Carell will make these optional roll sets per your bending needs. Units furnished with an instruction manual and service guide as well as service and adjustment tools. MIGNON Series Features P ortable, Single Pinch Small Profile Bench Mountable Units Rugged, Steel Alloy Bolted Construction Frames Available in Electric Powered or Manual Rotation 3 Driven Rolls for optimal traction Hardened High Strength Shafts Optional Coil Calibration and Support Base Stand Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides ​ Mignon 025

Tube and Pipe Benders Automating the Tube and Pipe Benders Professionally When it comes to tubing and pipe modification for application products, tube and pipe benders make all the difference. Where some outfits try to go the shortcut with general hydraulic pressure application or ill-fitting tooling, you get accurate tube and pipe bender equipment and applications systems that provide high quality output and avoid mistakes entirely. The EDM, Pedrick and UNI series together incorporate lots of flexibility and variation that gives tube and pipe manufacturers expanded capabilities in end product scale, range and output change. And if large scale hard bending is necessary, Carell can even sure the 3000 Series Hydraulic Angle series for the jumbo jobs other equipment providers would have to turn down. The ability to control bending and angle production down to the tiniest measurement unit is extremely advantageous, especially when manufacturers need to meet stringent output criteria for their production needs. Carell as an equipment partner can remove the worry and produce the wins for your tube and piping orders. ​ ​ We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv.

SERVICE and PARTS DEPARTMENT Carell's continuing professional Service and Support are crucial and important ADDED VALUES to every machine sold. Certified factory trained technicians are available at Carell Corporation to assist you during and after the warranty period relative to product maintenance as well as usage and applications. Our fully stocked parts department contains a wide selection of tooling, and repair parts ready for rapid delivery wherever your location. Carell's in house service department keeps all of our machinery in a perfect state of readiness for immediate shipping when required through periodic operating checks. Carell is the exclusive distributor & service/support provider for many trusted leading brands of plate rolls, angle rolls, section benders,ornamental benders, pipe bending machines, horizontal presses, rebar benders, and other metal bending machines such as PARMIGIANI, COMAC, MEMOLI, SIMASV, OMCCA, FAMAR, ICARO, CBC, PEDRICK, and more! _______________

CUSTOM BENDING MACHINES CARELL In-Stock Specials Request-A-Quote CORRUGATED PLATE ROLLS BACK TO TOP Anchor 1 CUSTOM FABRICATION SOLUTIONS C arell’s many years of experience and search for dynamic solutions beyond standard equipment to meet the specific needs of our customers, has led to the development of special machines. Resulting in better design, for better production rates, quality & performance while staying in budget. Call Us Today and Let one of our Application Professionals help make the right choice!

308HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Series PDF Brochure 308HV Specification Chart Capacities* Flats Hard: 5-1/2 x 3/4 Ø60 Flats Easy: 8" x 2" Ø42 Pipe Schedule 40: 5" Ø470 Angle Leg-In: 4" x 1/2" Ø48 *with standard equipment Angle 4 -1/2 " • Pipe 5" • Flats 8" CARELL's 308HV double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 308HV Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions. Rigid, one piece solid steel weldment frame , normalized and precision machined, ample sized access panels and ventilation for internal hydraulic unit. 3 Shafts Driven w/ 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery. Larger, high strength steel shafts , heat treated and ground, journaled in dual self aligning spherical roller bearings for optimum performance. Hydraulic power unit integral to the machine frame. Multi axis, 6 way, fully adjustable lateral guides. Variable Speed rotation via electronic proportional valves. Universal bending rolls with modular components, hardened and wear resistant. Operates in both h orizontal & vertical orientations. Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides ​

HORIZONTAL PRESSES CARELL In-Stock Specials Request-A-Quote Scroll Down for descriptions, standard equipment, options & technical specifications Carell Corporation / SIMASV Fully Hydraulic Horizontal ‘Bulldozer’ Presses can perform a multitude of bending, forming, straightening, punching and shearing operations . Machines have a heavy duty, oversized, and hardened machined work bed without encumbrances. With the thrust cylinder mounted beneath the work bed, a wider variety of part configurations can be produced without the interference found on other brands with top mounted cylinders. Micrometric Stroke Regulation allows unmatched precision in operation. Machines have forced lubrication and are equipped with a pair of rapid lock/release punch and die holder pins. A multitude of optional tool types is available and custom tooling is easily produced to resolve your specific production needs. Tools mount to punch & die holders with cross slotted dove tail and key BACK TO TOP HORIZONTAL PRESS SPECIFICATIONS BACK TO TOP OPTIONAL TOOLING BACK TO TOP BACK OPTIONAL TOOLING MACHINE PRODUCED SAMPLES BACK TO TOP BACK BACK BACK BACK BACK MACHINED SAMPLES