Fabrication Machinery Solutions

Plate or Sheet Bending Rolls Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment in Plate Rolls. Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications PLATE ROLLS Request-A-Quote Overview: Plate or Sheet Bending Rolls fall into 2 general categories, Single or Double Pinch However they may have different geometries or operational features. Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment (ROI). CLICK LINKS TO GO TO- General Common Roll Styles: ( also known as High Speed 2 Roll Automatic Cycle Plate Rolls) (also known as Single Initial Pinch or I.P. Rolls or Slip Rolls) (also known as 3 Roll Double Initial Pinch) ( also known as 4 Roll Double Initial Pinch or simply 4 Rolls ) (available in a variety of the above styles) 2 ROLL MACHINES 3 ROLL INTIAL PINCH 3 ROLL DOUBLE PINCH 4 ROLL DOUBLE PINCH 3 ROLL VARIABLE TRANSLATING GEOMETRY AUTOMATED CYCLE & SPECIALTY ROLLS VERTICAL ROLLS Click Here To Learn More About Making The Right Choice For Your Application PLATE ROLL SELECTION GUIDE PLATE ROLLS 4 Roll Double Pinch Plate Rolls 4 Roll Double Pinch Manufacturing Range: 1' to 26' Long - 16 GA to 6" thick (also known as 4 Roll Double Initial Pinch or simply 4 Rolls) BACK TO TOP Carell Plat e Rolls are built tough for longer machine life and designed to minimize maintenance. Our plate rolls are available in over 60 sizes with capacities from 16 gauge to 6 inches . Carell's range of standard models provides unmatched flexibility and coverage of most any plate rolling requirement. They can be built to handle a wide range of specific rolling requirements that includes shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, patterns for corrugated material, vertical rolling applications and more! 4ROLL PLATE ROLL MODELS 4 ROLL 3 Roll Double Initial Pinch Plate Roll 3 Roll Double Pinch Manufacturing Range 1' to 26' Long - .05" to 6" thick also known as: 3 Roll Double I nitial Pinch BACK TO TOP They are available from light to extremely heavy capacities and sometimes referred to as "double pinch pyramid plate rolls’"or "double initial pinch plate rolls". Three roll styles have fixed position top rolls and two offset rollers or "lateral rolls", one on each side and include drop end yokes for easy extraction of the work-piece .Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body. 3ROLL PLATE ROLL MODELS 3 ROLL VARIABLE GEOMETRY 3 Roll Variable Translating Geometry Plate Rolls 3 Roll Translating Geometry Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick (also known as 3 Roll Variable Translating Geometry) BACK TO TOP Variable Translating Geometry Plate Rolls are built for medium, heavy to extremely thick plate applications. The top roll moves up/down and the lower two rolls each move horizontally . This lower roll movement allows increasing the offset distance from the top roll and commensurately increasing mechanical advantage in bending. By adjusting the geometry they can be used similar to single pinch, double pinch and pyramid style machines and require minimal sheet movement during the pre-bend operations. 3ROLL VARIABLE TRANSLATING GEOMETRY MODELS 3 Roll Initial Pinch or Single Initial Pinch Plate Rolls Initial Pinch-Hydraulic & Mechanical 3' to 12' Long - 1/2" to 26Ga Capacites (also known as 3 Roll Single Initial Pinch or I.P. Rolls or Slip Rolls) BACK TO TOP Initial Pinch or Single Initial Pinch Plate Rolls are generally for lighter capacity applications and may be electro-mechanical or hydraulic. The upper roll is in a fixed position; the lower pinch roll can move up/down to pinch the material. The third roll (the forming roll) is also adjustable. They are cost effective but in contrast may be more labor intensive in a production setting. 3ROLL INTIAL PINCH PLATE ROLL MODELS INITIAL PINCH Vertical Format Plate Rolls Vertical Rolls BACK TO TOP Vertical Format Plate Rolls can be of nearly any geometry, double pinch, single pinch or pyramid. Vertical rolls are most often used for rolling large diameters and can be advantageous when used in the field for storage tank production. Carell offers automated Vertical Tank Production Systems which are fed from coil stock and can include vertical sheet cutoff and automatic vertical seam welding among other options. These Systems can be used in-house or in the field and increase production output while reducing labor input VERTICAL PLATE ROLL MODELS Automatic Cycle & Specialty Plate Rolls Auto 4 Roll Auto 2 Roll Special Rolls BACK TO TOP Automatic Cycle Plate Rolls are designed to rapidly produce radiused and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production . Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the Hi-Tech unit becomes a powerful tool reducing part throughput & handling time to an absolute minimumn setting. AUTOMATIC CYCLE & SPECIALTY ROLL MODELS AUTOMATED SYSTEMS VERTICAL ROLLS

The CARELL 303HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 303HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Series PDF Brochure 303HV Specification Chart CARELL's 303HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. CARELL In-Stock Specials Request-A-Quote Angle 2- 1/4" • Pipe 1-1/2" • Flats 3" Capacities* Flats Hard: 2-3/8" x 3/8" Ø20 Flats Easy: 3" x 3/4" Ø18 Pipe Schedule 40: 1-1/2" Ø20 Angle Leg-in: 2 x 3/16" Ø28 *with standard equipment Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides

Initial Pinch or Single Initial Pinch Plate Rolls are for lighter capacity applications and may be electro-mechanical or hydraulic that make them ideal for adjustable, cost effective production. BACK TO TOP INITIAL PINCH PLATE ROLLS Precision Engineered H ydraulic & Mechanical Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Carell Corporation provides superior quality "slip rolls", "initial pinch rolls" and three roll plate rolls. Where the bending sequence is performed by "pinching" the flat sheet between two counter-opposed rolls while the third offset roll or "bending roll" moves upward to contact and bend the sheet. Extraction methods are equipped with either forward tilting, a releasing top roll or a removable end yoke. They are generally designed for lighter capacity applications that makes a cost effective solution to your production! Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications RM & HRM SERIES 1 2 Ga to 16 Ga • 3' to 6' Long IRM SERIES 14 Ga to 3/16" • 3' to 8' Long Shown with O ptional LED Readout TSI SERIES 20 Ga to 1 /4" • 3 ' to 6' Long HTSI SERIES 20 Ga to 3/8" • 3' to 10' Long MRM- SERIES 1/8" to 1/2" • 3' to 12' Long We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! RM & H RM SERIES 3 ROLL , SINGLE INITIAL PINCH PLATE ROLLS BACK TO TOP RM Series STAN DARD FEATU RE S RM Models have manual adjustment of the lateral bending roll via single hand wheel a nd precision worm drive jack screw boxes. Lateral bending roll can be mechanically tilted for cone rolling. LED Readout to monitor the position of the lateral bending roller Har dened & polished rolls Cone device and rod grooves are standard and identical to HRM Series models. HRM Series STANDARD FEATURES Lateral Roll is HYDRAULIC actuated from the control console with joystick controlled tilting action for rolling cones. Roll is idle in rotation and has 3 round rod grooves LED Readout to monitor the position of the lateral bending roller Induction Har dened and Polished Surfaces on all 3 rolls Co ne R olling Device for rolling conical shapes Both Upper and Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Pinch Roll Pressure adjustment via ergonomic easy adjust cam lever Lateral Quick Release Top Roll with safety lock 24V Low voltage controls, Foot Pedal Rotation, E-Stop, Safety Trip Wires, Instruction Manual RM & HRM SERIES SPECIFICATIONS RM & HRM SERIES IRM SERIES BACK TO TOP 3 ROLL , SINGLE INITIAL PINCH PLATE ROLLS CARELL IRM SERIES units are 3 roll, single initial pinch plate bending machines with powered rotation of both top upper and lower pinch roll. Choice of 10 models from 3' to 8' long in 14 Gage to 3/16" capacities. Suitable for medium to low production runs, Affordable & Efficient!. IRM SERIES STANDARD FEATURES Both Upper roll and Central Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Base in steel, electro-welded and cast steel shoulder frames, all stress relieved Lateral roll, idle in rotation with manual up/down adjustment via single hand-wheel Central pinch roll adjustable manually via single hand-wheel Front quick release top roll with rotation lock out safety switc Lateral roll movement via electric motor and heavy duty worm gear drive for precise positioning and maximum power Cone rolling device is standard equipment Lateral bending roll and pinch roll incline for cone working Low voltage push button controls and foot pedals for rotation control w/ E-Stop Multi point safety system including circumferential trip wire Manual forced lubrication Instruction manual Wire / rod grooves on pinch roll and lateral bending roll IRM SERIES OPTI ONS Induction hardened and polished rolls LED Digital Readout Powered Lateral Bending Roll Adjustment up/down IRM SERIES SPECIFICATIONS IRM SERIES TSI SERIES BACK TO TOP POWERED INITIAL PINCH PLATE ROLLS STANDARD FEATURES Frames heavy solid steel alloy sheet, CNC machined and stress relieved Lateral roll, idle and moving on roller bearings Pinch roll positioning via heavy duty screw jacks with single manual hand wheel Manual d rop end top roll yoke (w/ lock out safety switch and set lock) Lateral roll movement via precision heavy duty worm gear and manual wheel crank or optionally powered up/down by efficient drive train system Lateral bending roll is adjustable in incline for cone rolling Bending & pinch roll equipped with analog digital counters for repeat reference position Low voltage foot pedal stand for CW/CCW rotation with E-stop palm button Multi point safety system including circumferential trip wire Illustrated Instruction manual w/ electrical schematics The Carell TSI Series is a 3 roll, single initial pinch plate bending machine with precision adjustment of lateral bending roll and powered rotation of upper and lower pinch rolls using hig h efficiency motor/reduction unit. They are designed to work with 16 GA x 48” wide material in capacity. FIVE YEAR Limited Frame Warranty! Shown with O ptional LED Readout NOTE: With O ptional LED Readout and/or Optional Powered Bending Roll, machine controls are push buttons on a mobile console in lieu of foot pedals. TSI SERIES SPECIFICATIONS TSI SERIES HTSI SERIES HTSI SERIES 3 ROLL HYDRAULIC INITIAL PINCH PLATE ROLLS BACK TO TOP The CARELL HTSI SERIES unit is a 3 roll, single initial pinch plate bending machine with powered adjustment of lateral bending roll and powered rotation of upper and lower pinch rolls. STANDARD FEATURES Both Upper roll and Central Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Base in steel, electro-welded and stress relieved Lateral roll, idle and moving on roller bearings Central pinch roll pinch pressure adjustable by precision worm gear movement Front quick release top roll with rotation lock out safety switch Lateral roll movement via electric motor and heavy duty worm gear drive for precise positioning and maximum power Lateral bending roll and pinch roll incline for cone working Low voltage push button controls via mobile control console Multi point safety system including circumferential trip wire Forced central lubrication system with pump and tank Instruction manual HTSI SERIES SPECIFICATIONS MRM-H SERIES 3 ROLL HYDRAULIC INITIAL PINCH PLATE ROLLS BACK TO TOP Carell MRM-H Series are Fully Hydraulic 3 Roll Initial Pinch Plate Rolls with HYDRAULIC bending roll, pinch roll & drop ends MRM-H SERIES STANDARD FEATURES Lateral Roll is HYDRAULIC actuated from the control console with joystick controlled tilting action for rolling cones. Roll is idle in rotation (Round Rod Grooves Optional) 2 LED Readouts to monitor position of bending & pinch rolls Induction Hardened & Polished Surfaces on all 3 rolls Cone Rolling Device for rolling conical shapes Both Upper and Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Pinch Roll Pressure adjustment via push buttons Hydraulic Drop End for quick and easy removal of the work piece 24V Low voltage Push Button Controls, E-Stop, Safety Trip Wires, Instruction Manual OPTIONS: Rod Grooves, Lateral & Overhead Material Supports, Variable Speed, 2 Speed Rotation, Custom Lengths and Dedicated Configurations MRM-H SERIES SPECIFICATIONS MRM SERIES MRM-S SERIES Powered 3 ROLL INITIAL PINCH PLATE ROLLS BACK TO TOP MRM-S Standard Features This mechanical model is designed for light to medium jobs. It is used in jobs up to 10 mm thickness materials. It is used in Aluminium Bendings, Air Conditioning Channels, Advertising Panels and Sheet Metal Covers. All models are planet reducer driven SAE 1050 (CK 45) Quality Certificated Steel Rolls with high tensile strength Steel Welded Main Frames Mechanical manual openable dropend Mobile Control Panel Conical Bending Device Central lubrication system Top roll support system and with planetary reducer Precision Bending with Brake Motor Motorised Adjustment of Back Roll Built according to EC Safety Directives (CE certificate) User’s manual . CALL ONE OF OUR SALES & APPLICATION ENGINEERS FOR DETAILED INFORMATION AND PRICING

Carell's Q-Series 4 Roll Plate Rolls are available Hydraulic & Electro-Mechanical versions ranging from 20 GA to 5/16"Capacities with your choice of over 20 Models! BACK TO TOP Q-Series 4 Roll Plate Rolls Hydraulic & Mechanical: 16 GA to 5/16"Capacities - 20 Models! CARELL In-Stock Specials Request-A-Quote Q412-2-02 Q413-25-2 Q414-10-7 Q409-10-2 CARELL’S Q-SERIES PLATE ROLLS are now available in fully hydraulic as well as electro-mechanical powered versions to match your shop requirements. QI Hydraulic machines are available with NC/CNC controls. Mechanical Q41 Series are available with programmable positioners. STANDARD FETURES QI & Q41 SERIES 4 ROLL PLATE ROLLS: Top & Pinch Rolls both powered in rotation Bending rolls powered up/down with push button controls Pinch roll up/down is hydraulic on QI Models, manual or powered on Q41 Models Drop End Yoke is hydraulic on QI Models, manual or powered on Q41 Models Top roll raises upward to facilitate finished part removal Lateral rolls move on direct linear guides, virtually maintenance free, fewer moving parts All rolls are journaled in multiple tapered roller bearings with forced lubrication Controls in 24VAC low voltage, push button actuated on mobile operator console Safety surround trip wire, drop end guard and E-Stop palm buttons are standard Frames are single weldment design and heavily reinforced to eliminate torque stress NO CASTING are used on our main-frames and carry a Limited Lifetime Warranty Superior Brand OEM components are non-proprietary and available world wide OPTIONAL FEATURES: LED Readouts with position memory Induction hardened rolls & polished rolls Special custom roll diameters, roll tapers and roll lengths Rolls machined for corrugated sheet or flanged blanks Variable rolling speeds or dual speeds Material handling feed tables, supports and part ejectors Machines designed for dedicated or custom production jobs Click for Q Series Specifications Chart Q-SERIES

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