Fabrication Machinery Solutions

Carell offers professional fabricating machines and solutions. Plate Rolls, Angle Rolls, Tube & Pipe Benders, Ornamental Benders and more 314HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 10" • Pipe 12" • Flats 20" Series PDF Brochure 314HV4 Specification Chart Request-A-Quote *with standard equipment Capacities* Flats Hard: 10 " x 2-½" Ø120 Flats Easy: 20" x 3" Ø90 Pipe Schedule 80: 12" Ø200 Angle Leg-In: 8" x 1-⅛" Ø80 CARELL's 314HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 314HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides

Carell Corporation's Fully Hydraulic Horizontal ‘Bulldozer’ Presses can perform a multitude of bending, forming, straightening, punching and shearing operations. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! HORIZONTAL PRESSES CARELL In-Stock Specials Request-A-Quote Scroll Down for descriptions, standard equipment, options & technical specifications Carell Corporation / SIMASV Fully Hydraulic Horizontal ‘Bulldozer’ Presses can perform a multitude of bending, forming, straightening, punching and shearing operations . Machines have a heavy duty, oversized, and hardened machined work bed without encumbrances. With the thrust cylinder mounted beneath the work bed, a wider variety of part configurations can be produced without the interference found on other brands with top mounted cylinders. Micrometric Stroke Regulation allows unmatched precision in operation. Machines have forced lubrication and are equipped with a pair of rapid lock/release punch and die holder pins. A multitude of optional tool types is available and custom tooling is easily produced to resolve your specific production needs. Tools mount to punch & die holders with cross slotted dove tail and key BACK TO TOP HORIZONTAL PRESS SPECIFICATIONS BACK TO TOP OPTIONAL TOOLING BACK TO TOP BACK OPTIONAL TOOLING MACHINE PRODUCED SAMPLES BACK TO TOP BACK BACK BACK BACK BACK MACHINED SAMPLES

STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control for Angle Rolls,Tube & Pipe Rolls, Special Profiles, Supports, Cap Rail, Half Pipe, Coils, Traction & "V" Groove Tooling. STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control" TUBE & PIPE ROLLS Most Common Tube OD & Pipe Sizes In Stock. Hardened, Solid Tool Steel. Any Size Can be Made. Specify Smooth or Knurled. Also available in Polymer Material for Delicate Finishes. CUSTOM TOOLING FOR SPECIAL PROFILES We can produce special tooling for a variety of machine makes, types and models. Forward drawings of your profiles and machine information for a quote TOOLING AND SUPPORTS FOR HALF PIPES & COILS 3000 Series Machines can be equipped with tooling for producing half tubes from strip & supports for coiling. Overhead supports (man. or hydraulic) may have coil diameter & pitch adjustment or be interlocked to NC/CNC controls. TRACTION TOOLING BEAMS BENT HARD WAY Larger capacity 3000 Series Angle Rolls can be fitted with traction tooling and rolls for effective rolling of beams as well as channels bent in the X-X axis or 'Hard Way" SECTION DIES FOR PLATE ROLLS For Plate Bending Machines with extended shafts, roll sets for profiles and tube or pipe can produced. Call to discuss capacities and pricing. "V" GROOVE ROLLS Roll Bar Stock and Square Tube on a 45° angle to Create a Unique Look. Available for all Models in both Smooth and Knurled. Made of Solid, Hardened, Tool Steel here at Carell Corp. CUSTOM ROLLS We manufacture Tooling In-House To Roll a Wide Range of Custom And Special Profile Shapes in a Variety of Material Types. CAP RAIL SOLUTION A For Aluminum & Brass Cap Profiles. Three Fully Contoured Polymer Rolls. Six Steel Shoulder Plates May be Required. Call for Capacities CAP RAIL SOLUTION B The Most Economical Cap Solution. 3 Semi-Contoured, Hardened Steel Inserts to Match the Cap. Most Commonly Used With Standard Tooling. Furnished Smooth. CAP RAIL SOLUTION C Best Suited For Production Jobs. 3 Fully Contoured, Hardened Steel Rolls Built To Match Your Cap Sample. Furnished Smooth. REPLACEMENT COMPONENTS Lost a piece or need a smooth surface component for working with soft or delicate material? We stock Smooth and Knurled standard roll components for all machines. CUSTOM TOOLING Send Drawings and/or Samples For Pricing on Custom Rolls And Accessories. Carell also can create custom tooling for other metal bending machines such as; PARMIGIANI, COMAC, FAMAR, ICARO, MEMOLI, CBC, SIMASV and more… Carell Corporation can handle your tooling/rolling needs for aluminum extrusions, satin/polished/pre-painted finished sections, steel/brass/aluminum decorative hand rails, oversized 'U' and 'C' shapes, overwide flats, half tube production from flats, hard way beam and channel rolling to name just a few.

There is no shortage of product availability from Carell Corporation when it comes to metal roll fabrication. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. This website is 100% Managed, Created and Produced by Glen D. Ross, Marketing Director @ Carell Corporation & Eagle Bending Machines, Inc. Webmaster, Art Director, Graphic Designer, Photographer, Videographer, and Producer Plate Rolls Fabricating Plate Rolls to Order There is no shortage of product availability from Carell Corporation when it comes to metal roll fabrication. Whether it be plate rolls or other choices, Carell is going to be able to provide specifications every time, reliably and on schedule. Carell machinery includes high technology design with geometric precision as well as consistent pressure via hydraulic advanced energy pressure and direction. Carell rolls can be assembled and provided in single pinch design, initial pinch, multi-roll translating or even automatic cycle designs and special, custom designs. Carell even provides a vertical roll option for tight space applications or optional fabrication assembly layouts. With these many choices just in the plate roll portfolio, it’s a surprise that there are orders outside of these specs, but Carell can deliver on special order designs as well. Folks just need to ask and start the conversation on exactly what is needed to get the job done. Powered Plate Rolls and Related Options Providing multiple choices within its PARMIGIANI Series, the Carell choices of plate rolls gives fabricators a wide range of capability to meet meet the demands of your application, all designed for long life, reliability and consistent fabrication output. This is particularly beneficial when companies and clients need angle rolls for bending fabrication and the workspace is limited in size and scope. The flexibility of plant equipment sizing gives customers real choices in selection while still maintaining a high degree of functional performance. When you need manufacturing equipment that is going to deliver consistently, it’s time to work with the Carell Corporation instead of guessing or fussing with used equipment or general tooling that simply doesn’t do the job at all. With Carell’s plate rolls you get the right choice for your shop or production line and your project isn’t handicapped by poor quality performance or dodgy tooling.

Our Dishing and Flanging machines are preferred by professional dished heads manufacturers worldwide. CARELL Dishing and Flanging Machines For Tank Head Forming Request-A-Quote By PARMIGIANI Parmigiani is a world leader manufacturer in the production of tank heads forming machines. Thanks to the feedback of our customers and our dedication to quality we are introducing the most advanced and powerful machines we've ever built. Parmigiani manufactures complete lines to produce dished ends for tanks and pressure vessels consisting of Hydraulic dishing presses equipped with manipulators for automatic indexing of round blanks and Flanging machines for ends with or without center-hole. Thanks to the continuous technological improvement our Dishing and Flanging machines are preferred by the world leading professional dished heads manufacturers. For More Information Call or Email Us Today! [email protected]

Carell Corporation's Hydraulic Corner Notching Machines use a patented self regulating gap adjustment which permits perfect shearing of both thin and thick materials without need of operator intervention. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! BACK TO TOP CORNER NOTCHING MACHINES Request-A-Quote Carell / SIMASV Hydraulic Corner Notching Machines use a patented self regulating gap adjustment which permits perfect shearing of both thin and thick materials without need of operator intervention. Machines are heavy duty and the work bed is constructed of GS500 Cast Alloy, precision machined and stress relieved. Lower frame is constructed of heavy steel tube and sheet. Several styles are available: AF - Fixed Angle, AF/P - Fixed Angle with Punch, AV - Variable Angle and AV/PA Variable Angle with Punch Units are capable of cutting from the apex of the notch or from the end. The machine bed is machined with dovetail slots to accept squaring arms, spring loaded sheet stops, side extensions or other accessories. Graduated reference scales are recessed in the bed. Vertical stroke tolerance is maintained by using two precision ground and hardened guideposts working through a heavy, oversized cast head structure. Head is also slotted to accept spring loaded optional sheet hold-downs. Each machine is furnished with a pair of blades, a pair of adjustable sheet squares, stroke limit adjustment, waste chute, foot pedal, service tool kit and instruction manual. A wide variety of optional equipment is available. All units are 3 phase and voltage must be specified on ordering. NEW! AV226/PA-CNC NOTCHER Extraordinary cutting precision equal to 0.1 ° Automation is often the answer to accelerating production. For this, S.I.M.A.S.V. has added NC capabilities to a variety of its models. For example, their latest innovation is the 30 ° >140 ° variable-angle hydraulic notching machine AV226/PA-CNC. It has been designed with system-regulating blades by means of an NC electronic control integrated to the machine. This notcher was in fact designed to meet the strict accuracy requirement of the customer European Space Research & Technology Center – ESTEC The AV226/PA-CNC model distinguishes itself from the other notchers in the market because its blades are moved singularly and controlled by an electronic NC. Thanks to this system, the machine achieves an extraordinary cutting precision equal to 0.1 ° A wide range of optional and customized equipment enhances the extensive standard equipment of the machine AF/B Fixed Angle AF 226/B Notching 0.220 Capacity + 8.66 Blades + 90° Angle AF 226/B Notching 0.300 Capacity + 8.66 Blades + 90° Angle AF/P Fixed Angle with Punch Notching 0.300 Capacity + 9.84 Blades + 90° Angle Punching 1.125 x 11Ga BACK TO TOP AV/B Variable Angle AV 224/B Notching 10 Ga Capacity + 8.66 Blades + 30° to 140° Angle AV 226/B Notching 0.220 Capacity + 8.66 Blades + 30° to 140° Angle AV/PA Variable Angle with Punch AV 224/PA Notching 10Ga Capacity + 8.66 Blades + 30° to 140° Angle Punching 1.125 x 12Ga AV 226/PA Notching 0.220 Capacity + 8.66 Blades+ 30° to 140° Angle Punching 1.125 x 11Ga LC & AV Series Several Models with capacity up to 3/8 Plate, call for Information BACK TO TOP

Welcome to Our Testimonials Page Here are just a few of our thousands of satisfied customers If you would like to be featured, contact us for more information. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! ​ Welcome to Our Testimonials Page Here are just a few of our thousands of satisfied customers If you would like to be featured, contact us for more information Request-A-Quote Red Pepper Forge Inc - Carell MT500 & Eagle Model CP40-H We have been the proud owners of a CP40-H and MT500 for many years. Your company has given us great service and your products are high quality and long lasting with few maintenance issues. Thank you Jim Bomba, President, Red Pepper Forge, Inc. Howden - Carell 4RH 6/3 & Eagle Model CP40-H Howden North America first purchased our Carell CNC plate roll back in 2000 for our South Carolina facility. The machine was subsequently related to our plant in Mexico City. Throughout these sixteen years, we have found the Carell Plate Roll to be of outstanding quality, very reliable. Carell has always been very responsive and have provided excellent support both while machine was in SC, then in Mexico. I would certainly recommend Carell and Eagle. David G. Smith, Operations Director Howden North America, Managing Director Howden Mexico Laser Fabrication and Machine Co. Inc. Carell 303HV Angle Roll + 4RH CNC 8/7 Plate Roll + E-Matic CE/CN Bender, Eagle BA50 Section Roll My company has purchased several pieces of equipment from Carell Corporation. They have always provided excellent customer service. Their pricing is competitive and equipment arrives quickly. The equipment efficiently performs the tasks it was purchased to do. I will use Carell Corporation in the future. Alyson Orth, Laser Fabrication and Machine Co. Inc. Impact Storefront Designs - Carell ETM60 & Eagle CP30 Impact Storefront Designs is a team of building envelope specialists primarily focused on the fabrication and installation of glass. curtain wall, and storefront products. However, when we decided to tackle custom railing fabrication we turned to Eagle Bending Machines & Carell Corporation. Our team is now able to produce custom bent railings and metal work with superior craftsmanship. Our Eagle CP30 Roll Bender and Carell ETM-60 Rotary Pipe Bender has helped continue our tradition of top quality metal work as seen in our latest accomplishment at the Uncommon Charter School in Newark, NJ. These machines give us excellent results regardless of the magnitude of the project. ISD’s vision is one of simplicity; to fully control the fabrication, delivery, and installation of pre-assembled storefront products and our Eagle & Carell Bending Machines have also allowed us to add to the vast catalog of specialty products that we offer our customers. Mike Fileti,Operations Manager, IMPACT Storefront Designs Purolator Facet Inc. - Carell 3 & 4 Roll Plate Rolls of various sizes February, 2016 We at Purolator were interested in 4 roll plate rolls for long and small diameter perforated filter tubes with short unbent flats and perfect cylindrical dimensions, ready for our seam welding machines. These machines were auto-cycle and the operator does not need to touch the sheet. I was recommended to contact Carell by another engineer at Purolator that had made several prior purchases of other Carell rolls. We spoke to Mr. David Donnell who assisted us with the valuation and final equipment recommendation. We received 3 competitive proposals and chose Carell. We were completely satisfied with these 2 new Carell rolls. The machines worked as promised, which for me means a successful project. When contacting Carell, they are always responsive. They have Great customer service! The whole experience was nothing less than Excellent, and I would certainly recommend Carell Corporation to others. Doug Moser, Sr. Metals Design & Manufacturing Engineer , Purolator Facet, Inc. Sears Welding & Fabrication Sears Welding & Fabrication - Carell 307 Angle Roll + 8' x 3/8" Plate Roll I have depended on Eagle Bending & Carell for roll benders, custom tooling and technical support for quite a while. They are great to work with and quick to respond with quality equipment and the information I need." Pat Sears, Sears Welding & Fabrication Sonoco Steel Reels - Carell 308HV & 305HV Angle Rolls When you need the strength and durability of a steel reel, Sonoco has the product for you. When Sonoco began looking to purchase equipment to roll flat bar, I beam and channel, we looked to Carell Corporation because of their service and reputation for reliability. We spoke with Mr. Bill Richards at Carell. He was very knowledgeable about our application and helped guide us through the process of making the right equipment choice for our needs. In fact, we've been so pleased with the experience that we recently purchased additional equipment from them. If you're looking for reliable equipment backed by great technical support and service, look no further than Carell Corporation. Doug Ainsworth, Sonoco Steel Reel

CARELL 4 roll plate rolls VBH Series are available with the "STRADIVARI" equipped witha 19" display. that functions just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. Providing an easy-to-use operator experience. STRADIVARI 3D CNC CONTROL Parmigiani Plate Rolls Premium Control Option CARELL In-Stock Specials Request-A-Quote Discover the most advanced 3-D CNC THE ULTIMATE CNC CONTROL CENTER Welcome to Stradivari, your new rolling control station. Everything you need to run an efficient rolling operation can be found here BE INDEPENDENT FROM OPERATOR SKILL Easy to use. Easy to program. Accuracy & Productivity. STRADIVARI® software has been developed in house by Parmigiani's R&D team of experts; technicians with long experience in plate rolling, having two major targets in mind: Controls that are easy-to-use without any particular CNC experience and to maximize production flexibility to be independent from the operator's skill. BACK TO 4ROLLS Parmigiani plate rolls grow with your business… Upgrade your basic Parmigiani control whenever you want! The STRADIVARI® now incorporates 3D-ROLLCAD® A REAL 3D CAD SOFTWARE, fully integrated in the CNC, the Stradivari® automatically creates the bending sequence starting from a drawing. This means that you are no longer limited to pre-set standard shapes! Just draw the shape in the 3D-ROLLCAD®, and you will have the full bending sequence automatically generated by the software. But we have done more: a powerful macro with conversational data input that allows you to draw shapes in 3D ROLLCAD® without previous cad experience. Of course the STRADIVARI® can still work in the old way: starting from a menu of standard shapes (cylindrical, oval, polycentric, bucket ect.) and simply entering the shell data -radius, thickness, width, type of material- the control automatically creates the 3D drawing of the workpieces and the complete bending program with all the necessary bending steps. If necessary the program that is theoretically calculated by the control can be easily optimized by the operator. For more details about 3D ROLLCAD® or how you can upgrade your system contact us Today! Carell Industrial Solutions: (251)937-0947 BACK TO TOP STRADIVARI 3D CNC

Plate or Sheet Bending Rolls Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment in Plate Rolls. Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications PLATE ROLLS Request-A-Quote Overview: Plate or Sheet Bending Rolls fall into 2 general categories, Single or Double Pinch However they may have different geometries or operational features. Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment (ROI). CLICK LINKS TO GO TO- General Common Roll Styles: ( also known as High Speed 2 Roll Automatic Cycle Plate Rolls) (also known as Single Initial Pinch or I.P. Rolls or Slip Rolls) (also known as 3 Roll Double Initial Pinch) ( also known as 4 Roll Double Initial Pinch or simply 4 Rolls ) (available in a variety of the above styles) 2 ROLL MACHINES 3 ROLL INTIAL PINCH 3 ROLL DOUBLE PINCH 4 ROLL DOUBLE PINCH 3 ROLL VARIABLE TRANSLATING GEOMETRY AUTOMATED CYCLE & SPECIALTY ROLLS VERTICAL ROLLS Click Here To Learn More About Making The Right Choice For Your Application PLATE ROLL SELECTION GUIDE PLATE ROLLS 4 Roll Double Pinch Plate Rolls 4 Roll Double Pinch Manufacturing Range: 1' to 26' Long - 16 GA to 6" thick (also known as 4 Roll Double Initial Pinch or simply 4 Rolls) BACK TO TOP Carell Plat e Rolls are built tough for longer machine life and designed to minimize maintenance. Our plate rolls are available in over 60 sizes with capacities from 16 gauge to 6 inches . Carell's range of standard models provides unmatched flexibility and coverage of most any plate rolling requirement. They can be built to handle a wide range of specific rolling requirements that includes shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, patterns for corrugated material, vertical rolling applications and more! 4ROLL PLATE ROLL MODELS 4 ROLL 3 Roll Double Initial Pinch Plate Roll 3 Roll Double Pinch Manufacturing Range 1' to 26' Long - .05" to 6" thick also known as: 3 Roll Double I nitial Pinch BACK TO TOP They are available from light to extremely heavy capacities and sometimes referred to as "double pinch pyramid plate rolls’"or "double initial pinch plate rolls". Three roll styles have fixed position top rolls and two offset rollers or "lateral rolls", one on each side and include drop end yokes for easy extraction of the work-piece .Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body. 3ROLL PLATE ROLL MODELS 3 ROLL VARIABLE GEOMETRY 3 Roll Variable Translating Geometry Plate Rolls 3 Roll Translating Geometry Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick (also known as 3 Roll Variable Translating Geometry) BACK TO TOP Variable Translating Geometry Plate Rolls are built for medium, heavy to extremely thick plate applications. The top roll moves up/down and the lower two rolls each move horizontally . This lower roll movement allows increasing the offset distance from the top roll and commensurately increasing mechanical advantage in bending. By adjusting the geometry they can be used similar to single pinch, double pinch and pyramid style machines and require minimal sheet movement during the pre-bend operations. 3ROLL VARIABLE TRANSLATING GEOMETRY MODELS 3 Roll Initial Pinch or Single Initial Pinch Plate Rolls Initial Pinch-Hydraulic & Mechanical 3' to 12' Long - 1/2" to 26Ga Capacites (also known as 3 Roll Single Initial Pinch or I.P. Rolls or Slip Rolls) BACK TO TOP Initial Pinch or Single Initial Pinch Plate Rolls are generally for lighter capacity applications and may be electro-mechanical or hydraulic. The upper roll is in a fixed position; the lower pinch roll can move up/down to pinch the material. The third roll (the forming roll) is also adjustable. They are cost effective but in contrast may be more labor intensive in a production setting. 3ROLL INTIAL PINCH PLATE ROLL MODELS INITIAL PINCH Vertical Format Plate Rolls Vertical Rolls BACK TO TOP Vertical Format Plate Rolls can be of nearly any geometry, double pinch, single pinch or pyramid. Vertical rolls are most often used for rolling large diameters and can be advantageous when used in the field for storage tank production. Carell offers automated Vertical Tank Production Systems which are fed from coil stock and can include vertical sheet cutoff and automatic vertical seam welding among other options. These Systems can be used in-house or in the field and increase production output while reducing labor input VERTICAL PLATE ROLL MODELS Automatic Cycle & Specialty Plate Rolls Auto 4 Roll Auto 2 Roll Special Rolls BACK TO TOP Automatic Cycle Plate Rolls are designed to rapidly produce radiused and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production . Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the Hi-Tech unit becomes a powerful tool reducing part throughput & handling time to an absolute minimumn setting. AUTOMATIC CYCLE & SPECIALTY ROLL MODELS AUTOMATED SYSTEMS VERTICAL ROLLS

Carell's Q-Series 4 Roll Plate Rolls are available Hydraulic & Electro-Mechanical versions ranging from 20 GA to 5/16"Capacities with your choice of over 20 Models! BACK TO TOP Q-Series 4 Roll Plate Rolls Hydraulic & Mechanical: 16 GA to 5/16"Capacities - 20 Models! Request-A-Quote Q412-2-02 Q413-25-2 Q414-10-7 Q409-10-2 CARELL’S Q-SERIES PLATE ROLLS are now available in fully hydraulic as well as electro-mechanical powered versions to match your shop requirements. QI Hydraulic machines are available with NC/CNC controls. Mechanical Q41 Series are available with programmable positioners. STANDARD FETURES QI & Q41 SERIES 4 ROLL PLATE ROLLS: Top & Pinch Rolls both powered in rotation Bending rolls powered up/down with push button controls Pinch roll up/down is hydraulic on QI Models, manual or powered on Q41 Models Drop End Yoke is hydraulic on QI Models, manual or powered on Q41 Models Top roll raises upward to facilitate finished part removal Lateral rolls move on direct linear guides, virtually maintenance free, fewer moving parts All rolls are journaled in multiple tapered roller bearings with forced lubrication Controls in 24VAC low voltage, push button actuated on mobile operator console Safety surround trip wire, drop end guard and E-Stop palm buttons are standard Frames are single weldment design and heavily reinforced to eliminate torque stress NO CASTING are used on our main-frames and carry a Limited Lifetime Warranty Superior Brand OEM components are non-proprietary and available world wide OPTIONAL FEATURES: LED Readouts with position memory Induction hardened rolls & polished rolls Special custom roll diameters, roll tapers and roll lengths Rolls machined for corrugated sheet or flanged blanks Variable rolling speeds or dual speeds Material handling feed tables, supports and part ejectors Machines designed for dedicated or custom production jobs Click for Q Series Specifications Chart Q-SERIES

Carell’s range of sheet metal beading machines, include flanging machines, roller bending machines, benders, shears and seamers. We offer manual, semi-automated or completely hydraulically controlled units with pedal controls or automated systems to meet every need. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Sahinler, Simasv, Isitan, Icaro, Offmer & More! BEADING MACHINES Request-A-Quote Carell’s range of sheet metal beading machines, include flanging machines, roller bending machines, benders, shears and seamers. We offer manual, semi-automated or completely hydraulically controlled units with pedal controls or automated systems to meet every need. ALL BEADING MACHINES are furnished with 7 pair of beading rolls, 1 pair of cutting rolls, 1 sliding stop, with service tool and instruction manual. Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Beaders (manual) Series 278 Lyra 1.37" 4.72" 28 Ga. 32 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 279 Beaders (manual) Rigi 1.88" 8.26" 22 Ga. 66 Giles 2.20" 10.23" 20 Ga. 110 Cives 2.55" 12.59" 16 Ga. 154 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 280 Beaders (manual) Rival 1.88" 8.26" 22 Ga. 95 Rectus 2.20" 10.23" 20 Ga. 145 Rialta 2.55" 12.59" 16 Ga. 210 Shaft Centerlines Max. Thickness Weight (lbs) Series 282 Beader/Disk Cutter Ulica 1.88" 22 Ga. 115 Unicum 2.20" 20 Ga. 177 Urania 2.55" 16 Ga. 275 Shaft Centerlines Throat Depth Max. Thickness Variable Speed (rpm) Weight (lbs) Beaders (motorized) Series 281 Zeda 2.55" 12.59" 16 Ga. 20 - 100 380 Photo Not Available Blade Diameter Max. Thickness Series 277 Circular Shear Ringmot 1.69" 20 Ga. Shaft Centerlines Throat Depth Max. Thickness Variable Speed (rpm) Weight (lbs) Beaders (motorized) Series 181 Jolly 1.88" 8.26" 22 Ga. 20 - 100 188 Java 2.20" 10.24" 20 Ga. 20 - 100 300 Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 300 Beaders (motorized) Robur 3.94" 17.71" 12 Ga. 1,254 Erice 3.94" 19.68" 13 Ga. 1,270 Nadir 3.94" 21.65" 14 Ga. 1,280 w/disk cutters Other Specifications Weight (lbs) Series 300BIS Beaders (motorized) Roburbis OD 47" Max. =Robur 1,610 Ericebis OD 47" Max. =Erice 1,620 Nadirbis OD 47" Max. =Nadir 1,635 w/Sliding Guides Shaft Centerlines Throat Depth Max. Thickness Weight (lbs) Series 303 Beaders (motorized) Invar 16.49" - 8.38" 19.68" 0.200" 2550 Vertical Shafts Shaft Centerlines Series 400 Beaders (motorized) Syrius 2.55/3.34" 8.26" Saturn 3.38/4.17" 8.26"

Plate rolling is one of the most complex metal fabrication processes. Changing just one variable directly affects numerous others. Today many plate rolls have CNCs with data tables that draw from decades of rolling experience, which has made the process much more predictable. Request-A-Quote BACK BACK BACK BACK BACK BACK BACK Published Articles: "Plate Rolling Rolls On" By: Francesco Massa Advanced controls make a highly variable process more predictable. Click here for PDF Comprehensive Guide to Plate Rolling Machines "A Rundown On Rolling Machines" By: David Donnell, President, Carell Corporation The type of bending application determines the style of machine and bending capacity needed to do the job. Click here for PDF See Below for Quick References by Subject - More About Roll Forming - BACK TO TOP Plate Roll Bending Selection Guide Plate rolling is one of the most complex metal fabrication processes… Changing just one variable directly affects numerous others. Today many plate rolls have CNCs with data tables that draw from decades of rolling experience, which has made the process much more predictable. With predictability also comes automation. Some plate roll operations now have automated the loading, rolling, and unloading, producing precisely rolled workpieces time after time. QUICK LINKS Quick Links by subject: Plate Roll Manufacturers Machine Capacity Pre-Bending vs. Rolling Ratings Pre-Bending Ratings Rolling Ratings Automation Three Roll Initial Pinch Double Pinch Automatic NC or CNC Controls Variable Geometry Plate Rolls True Pyramid Machines Two Roll Machines Vertical Format Plate Rolls Optional Equipment & Accessories Cone Rolling Devices Lateral & Overhead Supports Extended Roll Shafts Roll Movement Up/Down Roll Balancing Plate roll manufacturers Plate roll manufacturers commonly rate machines according to baseline material yields between 36 to 38,000 psi. When choosing a roll you must refer to your mill delivery certificates, to your proposed supplier or to the Internet to specifically verify the average yields of the plate you need to roll. In our current manufacturing environment, the term “A36 Steel” has little correlation to the actual yield since the A36 generalization encompasses many specific sub-denominations. Some of these may have yields strengths of 70,000psi or more. The old common term “Mild Steel” will generally represent steels with yields of 45,000 to 55,000 psi. Machine capacity must be commensurate to your material yield. Most roll manufacturers can provide tables or graphs that allow you to match machine capacity to the material yield. Pre-Bending vs. Rolling Ratings will often be presented in numerous formats and tied to a minimum shell diameter at a given thickness for each Plate Roll model. The Pre-Bending operation is performed at the leading and trailing edge of the sheet (in most cases, the eventual seam). Sheets cannot physically be bent completely to the leading edge and will thus leave what is referred to as an ‘Unbent Flat’. As a rule of thumb, the minimum you should expect for an unbent flat length is 1.5 times the material thickness. This may approach 2.5 to 3.5 times the material thickness for thicker plate. It is this pre-bending operation which attempts to reduce the unbent flat to the minimum possible length which requires the most power from the machine. This operation is also very critical as care must taken to ensure that the sheet does not disengage from between the rolls. Because of this “safety factor” claims of unbent flats equal to 1.1 times the material thickness should be thoroughly investigated as it is rare that this can be achieved. Pre-bending ratings with the shortest possible unbent flats are necessarily lower than the overall rolling capacity rating for any given machine. You must be mindful when reviewing machine ratings since the maximum total rolling capacity is generally expressed with the intrinsic requirement of multiple rolling passes, longer un-bent flats and larger minimum shell diameters, even if not entirely clear from reading a simple roll specification. Un-bent flat lengths for any given sheet are a function of thickness, width, cylinder diameter, machine geometry, material yield, top roll size, operator proficiency and other factors. Rolling ratings anticipate that the plate is in motion, translating through the machine. This is called “dynamic” as opposed to the “static” pre-bending operation when the sheet is held between the rollers and one or more rolls move upward to “curl” the leading edge. Dynamic rolling mode will always allow a greater thickness to be rolled than can be bent during static pre-bending. Automation in the workplace is becoming more common as pressure increases to reduce labor costs. Most all CNC and NC controlled machines are 4 roll types. Automated controls are recommended for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced by using manual machine controls. Multiple bends, variable radius bends, ovals and the like are some examples. Over automation on a roll when the production volume is not significant can be a costly mistake. Three Roll Initial Pinch or Single Initial Pinch Plate Rolls are generally for lighter capacity applications and may be electro-mechanical or hydraulic. They work by "pinching" the flat sheet between two counter-opposed rolls while the third offset roll or ‘bending roll’ moves upward to contact and then bend the sheet. When rotation of the rollers is activated, the sheet exits at a given radius. With the sheet cut to the developed length and the bending roll properly positioned; the part is rolled into a cylindrical form, where it can then be welded at the seam to produce a cylinder. The upper roll is in a fixed position; the lower pinch roll can move up/down to pinch the material. The third roll (the forming roll) is also adjustable. To remove a rolled cylinder, it must be extracted from off of the top roll. Machines are generally equipped with some type of release mechanism on the top roll to allow extraction of the cylinder. Typical methods are either a forward tilting or releasing top roll or a removable end yoke. In most applications, these machines require removal and re-insertion of the sheet in order to pre-bend both ends. They are cost effective but in contrast may be more labor intensive in a production setting. There were many large mechanical initial pinch machines built during the 1930’s, 40’s & 50’s and can be found on the used market. All have cast frames as modern alloys and welding techniques had yet to be invented. Double Pinch Plate Rolls are available from light to extremely heavy capacities and may have three or four rolls. The terminology can be confusing as these units may sometimes be referred to as ‘double pinch pyramid plate rolls’ or ‘double initial pinch plate rolls’. Both three and four roll styles have fixed position top rolls and two offset rollers or ‘lateral rolls’, one on each side. The 4 Roll styles have an additional roller directly underneath the top roll, which constantly pinches the plate during rolling. Double Pinch Rolls can pre-bend both ends of the plate without removal as is required with single pinch rolls. Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body. Four Roll Plate Rolls have a slight advantage in cycle time since t hey permit pre-bending of the leading edge, rolling the cylinder body and finishing off of the trailing edge all while rolling in the same direction. High volume products can be produced faster when using a four roll machine. Smaller machines can be mechanical but most modern machines are hydraulic and include drop end yokes for easy extraction of the work-piece. Automatic NC or CNC Controls and Four Roll Plate Rolls: Automatic cycle systems are generally used only on four roll plate rolls because there is minimal chance for slippage since the sheet is constantly pinched between the top roll and the 4th roll or “pinching roll”. Automatic controls use an encoder to track movement of the plate through the machine. If the plate slips, the bending roll movements will be out of sync with the material’s translation through the machine. Variable Geometry Three Roll Plate Rolls are not new but are gaining in popularity around the world. They are built for medium, heavy to extremely thick plate applications. The top roll moves up/down and the lower two rolls each move horizontally. This lower roll movement allows increasing the offset distance from the top roll and commensurately increasing mechanical advantage in bending. A machine of this type works well over a wide range of material thickness. By adjusting the geometry they can be used similar to single pinch, double pinch and pyramid style machines and require minimal sheet movement during the pre-bend operations. In the past these machines were commonly found in shipyards but now are being placed in general job shop and manufacturing applications. True Pyramid Machines are not generally manufactured by modern roll builders. They may be found on the used market and are more common in developing countries. They have 3 rolls, both lower rolls fixed in position with the top roll moving up/down. In general they leave very long un-bent flats and have only one or two rolls motorized in rotation. Some special application machines are still produced on a custom build basis and are mostly found in shipyards. They will have the lower two rolls spaced closely together and be of small diameter with midpoint support trunnion rollers. Two Roll Machines are designed for thin or light gauge material rolled to reasonably small diameters. They use a large diameter urethane coated pinch roller which moves up with extreme pressure against a small diameter steel top roller. A mandrel or drum, very close in OD to the desired ID of the part is fitted over the top roll. Two roll sheet rolls are extremely fast and will roll round cylinders or shells even if the blank has large cutouts, voids or holes. Since they require a mandrel for each different part diameter and material thickness they are not as versatile as some other machines. For dedicated high speed production of light gauge cylinders they can be an optimal solution. Vertical Format Plate Rolls can be of nearly any geometry, double pinch, single pinch or pyramid. Vertical rolls are most often used for rolling large diameters and can be advantageous when used in the field for storage tank production. Carell offers automated Vertical Tank Production Systems which are fed from coil stock and can include vertical sheet cutoff and automatic vertical seam welding among other options. These Systems can be used in-house or in the field and increase production output while reducing labor input Optional Equipment and Accessories are offered for most Plate Rolling Machines. The most important items to consider are hardened roll surfaces and cone rolling devices. With today’s harder materials and laser/plasma cutting techniques it is imperative to have a hardened outer surface on the rollers. Look for hardness ratings in the range of 52 to 55 Rockwell C Scale and also for the indication that the hardening process used is “induction hardening”. Hardness in the 52 to 55 RCS range will have a reasonable hardness penetration depth to provide long lasting protection against roll surface wear. Hardness exceeding 58 RCS will have a shallow penetration and a more brittle outer surface which can result in cracking or crazing. Cone rolling devices permit the operator to roll a conical shape and are standard on some machines. Some machine brands require a machine to be pre-disposed at the time of purchase if cones will be rolled in the future. This important point should not be overlooked. Lateral as well as Central Overhead Supports are optional on nearly all Double Pinch Plate Rolling Machines. Some rolls may require pre-disposition for the eventual addition of hydraulic powered supports. Overhead supports prevent lighter materials from collapsing when rolled to large diameters and must be sized according to plate thickness and shell diameter. An overhead support is not a crane and it is designed to sustain nominally only 40 to 60% of the total shell or cylinder weight. A side support can also assist in this function to prevent light materials from re-curving toward the floor if the radius is very large. Some plate rolls are designed with Extended Roll Shafts that protrude through the machine frame at the yoke end. Section or Pipe Dies can be fitted on these ‘stub’ or extended shafts. Some machines are designed with collars inside the machine frame that can be used for profile rolling but when rolling a complete 360 degree hoop it will be impossible to remove from the machine. It is also not possible to coil with inboard collars. It is not practical to anticipate rolling angle iron on a plate roll. Angle will always twist when being rolled. Plate rolls do not have outboard adjustable lateral profile guides to prevent this inherent twist. You should consider using a section rolling machine or double pinch angle roll instead for these applications. In general, section dies on plate rolls are good for bending flat bar the hard way, rods or small pipe. Roll Translation or Roll Movement Up/Down is accomplished either by using inclined linear guides or via swing arms. Direct rectilinear guides direct the thrust of the roll directly toward the top roll and have the fewest moving parts. Rectilinear guides are found on small as well as extremely high capacity rolls. Swing arm designs are not common on large machines and have more moving parts, pins, and bushings. Roll Balancing can be achieved in a variety of methods. Maintaining the bending roll or rolls parallel to the top roll is necessary in order to produce a good true cylinder. Volumetric type and electronic type balancing are the most trouble free for general job shop use. They have up to 80% fewer moving parts than swing arm balancing systems and thus significantly lower maintenance costs in the long run General Note: Roll Bending Machines are very dangerous if used carelessly. It is the responsibility of the owner to ensure the installation and proper use of point of operation safety guards or devices. Machine capacity Pre-Bending vs. Rolling Ratings Pre-bending ratings AUTOMATION Rolling ratings Three Roll Initial Pinch Double Pinch Automatic NC or CNC Controls Variable Geometry Three Roll Plate Rolls True Pyramid Machines Two Roll Machines Vertical Format Plate Rolls Optional Equipment and Accessories Cone rolling devices Lateral and Overhead Supports Extended Roll Shafts Roll Translation Roll Balancing